• Title/Summary/Keyword: Bottom ash aggregate

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Engineering Properties of Lightweight Aggregate Concrete Using Dry Bottom Ash as Coarse Aggregate (건식 바텀애시 굵은골재를 사용한 경량골재 콘크리트의 공학적 특성)

  • Sung, JongHyun;Sun, JungSoo;Choi, SunMi;Bok, YoungJae;Kim, JinMan
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.11a
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    • pp.166-167
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    • 2013
  • Bottom ash, which is discharged through a wet process in a thermal power plant, contains much unburned coal due to quenching and much salt due to seawater. However, dry bottom ash discharged through a dry process contains low unburned coal and salt, and has light -weight due to many pores. Therefore, it is expected that it can be used as lightweight aggregate. This study deals with the basic properties of concrete used dry bottom ash as coarse aggregate. As a results, the concrete having high content of dry bottom ash aggregate showed high slump by using water reducing agent and its air content was within 5±1.5% as designed value, similarly to normal weight concrete. It also showed a lower compressive strength than 100% of crushed stone.

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An Experimental Study on Properties of Mortar using Bottom Ash (바텀애시를 사용한 모르터의 특성에 대한 실험적 연구)

  • 송민섭;김영덕;나철성;최경렬;김재환;김무한
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2003.05a
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    • pp.61-65
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    • 2003
  • Bottom ash among the coal ash is not used because of its poor properties. But encouraging the use of bottom ash as a construction material is a sensible method of utilization as it avoids the problems and costs associated with disposal and provides an alternative aggregate source. This study was aimed at using bottom ash as an alternative fine aggregate source to provide a solution to disposal and insufficient fine aggregate for the production of concrete. So properties of domestic bottom ash were estimated due to the difference of each domestic bottom ash. And compressive strength and durability were estimated as basic data to use bottom ash in building industries. As a result of the experiment, the very porous surface and angular shape of the bottom ash particles necessitate a higher apparent water-cement ratio. And due to the higher water requirement, the compressive strength and durability of mortar is lower than those of the control samples. But when 25 percent of the total dry weight of the natural fine aggregate was replaced by bottom ash, the engineering characteristics were similar.

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Fundamental Properties of Lightweight Concrete with Dry Bottom Ash as Fine Aggregate and Burned Artificial Lightweight Aggregate as Coarse Aggregate (건식 바텀애시 경량 잔골재와 소성 인공경량 굵은골재를 사용한 콘크리트의 기초 특성)

  • Choi, Hong-Beom;Kim, Jin-Man
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.4
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    • pp.267-274
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    • 2018
  • Though the wet bottom ash has been used as a type of lightweight aggregate, dry bottom ash, new type bottom ash from coal combustion power plant, has scarcely researched. It is excellent lightweight aggregate in the view point of construction material. This study is performed to check the applicability of dry bottom ash as a fine aggregate in lightweight aggregate concrete, by analyzing various properties of fresh and hardened concrete. We get results that the slump of concrete is within the target range at less than 75% replacement rate of dry bottom ash, the air content is not affected by the replacement rate of dry bottom ash, the bleeding capacity is less than $0.025cm^3/cm^2$ at 75% under of the replacement rate of dry bottom ash, and the compressive strength of concrete show 90% or more comparing the base mix while initial strength development is a little low. Oven dry unit weight of concrete is reduced by 8.9% when replaced 100% dry bottom ash, and dry shrinkage tends to decrease depending on increase of replacement rate of dry bottom ash. Modulus of elasticity of concrete shows no decease at 50% over of the replacement rate of dry bottom ash, while modulus of elasticity of concrete decreases when the replacement rate increases further. The dry bottom ash, when used as a fine aggregate in lightweight concrete, can be used effectively without any deterioration in quality.

Alkali-Activated Coal Ash(Fly Ash, Bottom Ash) Artificial Lightweight Aggregate and Its Application of Concrete (알칼리 활성화 석탄회(Fly Ash, Bottom Ash) 인공경량골재 및 콘크리트 적용)

  • Jo Byung-Wan;Park Seung-Kook;Kwon Byung-Yoon
    • Journal of the Korea Concrete Institute
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    • v.16 no.6 s.84
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    • pp.751-757
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    • 2004
  • Artificial lightweight aggregates and solids were manufactured with coal ash(fly ash, bottom ash). In order to apply alkali-activated coal ash(fly ash, bottom ash) artificial lightweight aggregate to concrete, several experimental studies were performed. Thus, it can be noticed the optimal mix proportion, basic characteristies, mechanical properties and environmental safety of alkali-activated coal ash(fly ash, bottom ash) solid and alkali-activated coal ash(fly ash, bottom ash) artificial lightweight aggregate. Also, the freezing-thawing test property of concrete using the alkali-activated coal ash(fly ash, bottom ash) artificial lightweight aggregate was investigated. As a result, the optimal mixing proportion of coal ash(fly ash, bottom ash) solid to make alkali-activated artificial lightweight aggregates was cement $10\%$, water glass $15\%$, NaOH $10\%$, $MnO_2\;5\%$. Alkali-activated coal ash(fly ash, bottom ash) solid can achieve compressive strength of 36.4 MPa, at 7-days, after the paste was cured at air curing after moist curing during 24 hours in $50^{\circ}C$. Alkali-activated coal ash(fly ash, bottom ash) artificial lightweight aggregate that do impregnation to polymer was improved $10\%$ crushing strength $150\%$, and was available to concrete.

Properties of Fireproof Mortar Using Lightweight Fine Aggregate Using Air Cooling Process Bottom Ash (건식공정 바텀애시 경량 잔골재를 사용한 내화모르타르의 특성)

  • Kim, Myung-Hoon;Namkoong, Yeon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2016.05a
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    • pp.225-226
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    • 2016
  • Bottom ash generated in thermoelectric power plants could be used as substitutional fine aggregate such as pearlite of fireproof mortar due to its lightweight and porosity. Development of substitutional materials is necessary because pearlite has several problems such as production of carbon dioxide during manufacturing process and high price. This study is to confirm the possibility of air cooling process bottom ash for fireproof mortar as substitutional material of pearlite through basic experiment.

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Characteristics of Thermal Conductivity of Concrete Containing Fine Bottom Ash Aggregates (바텀애시 경량골재를 사용한 콘크리트의 열전도율 특성)

  • Park, Ji-Hun;Jung, Hoe-Won;Yang, In-Hwan
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.4
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    • pp.596-603
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    • 2020
  • In this paper, an experimental study was conducted to investigate the applications of bottom ash, which is an industrial by-product obtained from thermal power plants. Bottom ash was used as fine aggregate in this study, and an experiment was conducted to determine the characteristics of the bottom ash aggregate. In addition, 25, 50, 75, and 100% contents of crushed (natural) fine aggregate were replaced with bottom ash aggregate to produce concrete mixture including bottom ash. Thereafter, test results of the unit weight, ultrasonic velocity, compressive strength, and thermal conductivity of bottom ash concrete were obtained. Moreover, the effect of the curing ages of 28 and 91 days on the material characteristics of bottom ash concrete were identified. Test results showed that bottom ash used as fine aggregate had pozzolanic reaction. Finally, based on the extensive experimental results, relationships between thermal conductivity and unit weight, ultrasonic velocity, and compressive strength was suggested.

Shape Improvement and Optimum Gradation of Dry Processed Bottom Ash for Lightweight Mortar (경량 모르터용 건식공정 바텀애시의 입형 개선 효과와 최적 입도)

  • Choi, Hong-Beom;Kim, Jin-Man;Sun, Jung-Soo;Han, Dong-Yeop
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.3 no.1
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    • pp.7-14
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    • 2015
  • The aim of this research is suggesting dry processed bottom ash as a new and economical source of lightweight aggregate for mortar and concrete. The dry process of bottom ash is an advance method of water-free and no chloride because only cooled down by double dry conveyer belt systems. Furthermore, because of relatively slow cooling down process helps burning up the remaining carbon in bottom ash. Using this dry process bottom ash, to evaluate the feasibility of using as a lightweight aggregate for mortar and concrete, two-phase of experiments were conducted: 1) improving shape of the bottom ash, and 2) controlling grade of the bottom ash. From the first phase of experiment, additional abrasing process was conducted for round shape bottom ash, hence improved workability and compressive strength was achieved while unit weight was increased comparatively. Based on the better shape of bottom ash, from the second phase, various grades were adopted on cement mortar, standard grade showed the most favorable results on fresh and hardened properties. It is considered that the results of this research contribute on widening sustainable method of using bottom ash based on the dry process and increasing value of bottom ash as a lightweight aggregate for concrete.

The Durability of the Concrete Using Bottom Ash as Fine Aggregate (바텀애시를 잔골재로 사용한 콘크리트의 내구성능에 관한 연구)

  • Park, Seung-Ho;Lee, Jeong-Bae;Kim, Seong-Soo
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.4 no.4
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    • pp.349-355
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    • 2016
  • This study is about the reuse of bottom ash, which is released as a necessity in thermal power plant. In general, coal-ash are classified as fly-ash, bottom-ash, cinder-ash. Of these, a large amount of fly ash is being recycled as cement substitutes. While, recycling rates of bottom ash are the lowest due to its porosity and high absorption. In this study, the durability of the concrete using bottom ash as a concrete fine aggregate was evaluated. The using level of the bottom ash ranges to step-by-step from 0% to 30%. According to the result of the durability test, regardless of the presence of the bottom ash, freeze-thaw durability could be secured by air entrainment. In case of the resistance to chloride ions penetration, the length change, and the effects on heavy metals, the replacement of bottom ash as fine aggregate was not critical. Although carbonation penetration was higher as the replacement level of bottom ash increased, the experiment showed that it could be possible to use bottom ash as concrete fine aggregate with proper mix design.

Engineering Properties of Permeable Polymer Concrete Using Bottom Ash and Recycled Coarse Aggregate

  • Sung, Chan-Yong;Kim, Jong-Hyouk
    • Journal of The Korean Society of Agricultural Engineers
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    • v.48 no.7
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    • pp.25-31
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    • 2006
  • Permeable polymer concretes can be applied to roads, sidewalks, river embankment, drain pipes, conduits, retaining walls, yards, parking lots, plazas, interlocking blocks, etc. This study was to explore a possibility of using bottom ash as filler and recycled coarse aggregate of industrial by-products for permeable polymer concrete. The tests carried out at $20{\pm}1^{\circ}C$ and $60{\pm}2%$ relative humidity. At 7 days of curing, unit weight, void ratio, compressive and flexural strength and coefficient of permeability ranged between $1,652{\sim}1,828kgf/m^{3},\;15{\sim}29+%,\;18.2{\sim}24.5\;MPa,\;6.4{\sim}8.4\;MPa\;and\;6.8{\times}10^{-2}{\sim}1.7{\times}10^{-1}\;cm/s$, respectively. It was concluded that the bottom ash and recycled coarse .aggregate can be used in the permeable polymer concrete.

Properties of Mortar Using Lightweight Fine Aggregate Made by Bottom Ash Discharged Air Cooling Process according to Grading (건식공정 바텀애시 경량 잔골재의 입도 조건에 따른 모르타르의 특성)

  • Choi, Hong-Beom;Sun, Joung-Soo;Yu, Jae-Seong;Li, Mao;Choi, Duck-Jin;Kim, Jin-Man
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.11a
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    • pp.53-54
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    • 2014
  • This study evaluates engineering properties of mortar using lightweight fine aggregate made by bottom ash discharged air cooling process according to grading. Then we confirm possibility of use as lightweight fine aggregate. Consequently, Mix using bottom ash need additional examination for a change with the passage of time of flow. Also, mix of S indicates similar compressive strength with mix of Plain and 16% decrease of unit weight compared to mix of Plain; while mix of B indicates 10% decrease of compressive strength and 16% decrease of unit weight. Therefore, this study shows that mix of S and B is superior compared with other mix.

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