• 제목/요약/키워드: Boolean geometry

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Cutting Simulation을 이용한 End-milling Cutter의 모델링 및 제작에 관한 연구 (End-mill Modeling and Manufacturing Methodology via Cutting Simulation)

  • 김재현;김종한;고태조;박정환
    • 한국정밀공학회지
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    • 제23권6호
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    • pp.151-159
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    • 2006
  • This paper describes a design process of end-milling cutters: solid model of the designed cutter is constructed along with computation of cutter geometry, and the wheel geometry as well as wheel positioning data f3r fabricating end-mills with required cutter geometry is calculated. In the process, the main idea is to use the cutting simulation method by which the machined shape of an end-milling cutter is obtained via Boolean operation between a given grinding wheel and a cylindrical workpiece (raw stock). Major design parameters of a cutter such as rake angle, inner radius can be verified by interrogating the section profile of its solid model. We studied relations between various dimensional parameters and proposed an iterative approach to obtain the required geometry of a grinding wheel and the CL data for machining an end-milling cutter satisfying the design parameters. This research has been implemented on a commercial CAD system by use of the API function programming, and is currently used by a tool maker in Korea. It can eliminate producing a physical prototype during the design stage, and it can be used for virtual cutting test and analysis as well.

NC 선반 가공의 프로그래밍을 위한 대화형 그래픽 시스템 TIG

  • 이재원;조경래
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1991년도 춘계학술대회 논문집
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    • pp.243-250
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    • 1991
  • This paper concerns the development of NC programming system TIG (Turning with Interactive Graphics) with interactive graphics for turning operation. The system cosists of the processor, the post-processor and the system-user interface. Different from previous segment contour based NC graphic programming systems, the frliability and efficiencyof programming is realized by using Boolean operation with block unit based ICONs for the geometry definition. The tool motion can be also displayed on the screen together with the part contour. The system calculate automatically the number of passes based on the user specified cutting conditions.

특징형상 기반 솔리드 모델러 개발에 관한 연구 (A Study on the Development of Feature-based Solid Modeler)

  • 이성수
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1999년도 추계학술대회 논문집 - 한국공작기계학회
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    • pp.544-548
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    • 1999
  • This study is about development of Feature-based Solid Modeling system in integrated CAD/CAM environment. Parasolid modeling kernel and HOOPS/3D graphics library was used to develop this system in PC level. System feature library was defined using both procedural and declarative approach method. The raw stock is created by boolean operator using design primitives, and a part is designed that pre-defined feature is removed from the raw stock. This method is called "DSG(Destructive Solid Geometry)" and basic constructive operator of this system. This is not complete system and only the first step to develop Feature-based Solid Modeling System using Parasolid. We will add more powerful functionality and flexible GUI in Windows.n Windows.

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An implementation of CSG modeling technique on Machining Simulation using C++ and Open GL

  • ;김수진;이종민
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.1053-1056
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    • 2008
  • An application of CSG (Constructive Solid Geometry) modeling technique in Machining Simulation is introduced in this paper. The current CSG model is based on z-buffer CSG Rendering Algorithm. In order to build a CSG model, frame buffers of VGA (Video Graphic Accelerator) should be used in term of color buffer, depth buffer, and stencil buffer. In addition to using CSG model in machine simulation Stock and Cutter Swept Surface (CSS) should be solid. Method to create a solid Cuboid stock and Ball-end mill CSS are included in the present paper. Boolean operations are used to produce the after-cut part, especially the Difference operation between Stock and CSS as the cutter remove materials form stock. Finally, a small program called MaSim which simulates one simple cut using this method was created.

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무선 센서 네트워크에서 Probabilistic Blanket Coverage에 대한 센싱 모델의 영향 (Impact of Sensing Models on Probabilistic Blanket Coverage in Wireless Sensor Network)

  • 수보드 푸다사이니;강문수;신석주
    • 한국통신학회논문지
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    • 제35권7A호
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    • pp.697-705
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    • 2010
  • WSN에서의 커버리지 문제는 센싱 커버리지에 대한 요구조건을 만족시키기 위해 필요한 최소한의 활동 센서(active sensor)의 개수로 공식화될 수 있다. 일반적으로 확률적 기하학을 이용하여 WSN의 커버리지 분석을 수행하기 때문에 센싱 모델이 커버리지 분석의 핵심 요소로 간주된다. 따라서, 커버리지 분석의 정확도는 어떠한 센싱 모델을 가정하였느냐에 따라 달라질 수 있으며 분석에 사용된 센싱 모델이 얼마나 실 센싱 환경에 가깝게 특성화 되었느냐에 따라 달라진다. 본 논문에서는 Boolean 모델, Exponential 모델, Hybrid 모델 등 다양한 형태의 결정적 혹은 확률적 센싱 모델들을 조사하고 각각의 센싱 모델에 따라 일정 영역을 센싱할 수 있는 최소한의 센서 개수를 도출할 수 있는 수리적 분석을 수행하였으며 이를 통해 성능을 비교 평가하였다.

Cutting simulation을 이용한 End-milling cutter의 모델링 및 제작에 관한 연구 (End-mill Modeling and Manufacturing Methodology via Cutting simulation)

  • 김재현;박수정;김종한;박정환;고태조;김희술
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 추계학술대회 논문집
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    • pp.456-463
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    • 2005
  • This paper describes a design process of end-milling cutters: solid model of the designed cutter is constructed along with computation of cutter geometry, and the wheel geometry as well as wheel positioning data fur fabricating end-mills with required cutter geometry is calculated. In the process, the main idea is to use the cutting simulation method by which the machined shape of an end-milling cutter is obtained via Boolean operation between a given grinding wheel and a cylindrical workpiece (raw stock). Major design parameters of a cutter such as rake angle, inner radius can be verified by interrogating the section profile of its solid model. We studied relations between various dimensional parameters and proposed an iterative approach to obtain the required geometry of a grinding wheel and the CL data fer machining an end-milling cutter satisfying the design parameters. This research has been implemented on a commercial CAD system by use of the API function programming, and is currently used by a tool maker in Korea. It can eliminate producing a physical prototype during the design stage, and it can be used fur virtual cutting test and analysis as well.

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Cutter-workpiece engagement determination for general milling using triangle mesh modeling

  • Gong, Xun;Feng, Hsi-Yung
    • Journal of Computational Design and Engineering
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    • 제3권2호
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    • pp.151-160
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    • 2016
  • Cutter-workpiece engagement (CWE) is the instantaneous contact geometry between the cutter and the in-process workpiece during machining. It plays an important role in machining process simulation and directly affects the calculation of the predicted cutting forces and torques. The difficulty and challenge of CWE determination come from the complexity due to the changing geometry of in-process workpiece and the curved tool path of cutter movement, especially for multi-axis milling. This paper presents a new method to determine the CWE for general milling processes. To fulfill the requirement of generality, which means for any cutter type, any in-process workpiece shape, and any tool path even with self-intersections, all the associated geometries are to be modeled as triangle meshes. The involved triangle-to-triangle intersection calculations are carried out by an effective method in order to realize the multiple subtraction Boolean operations between the tool and the workpiece mesh models and to determine the CWE. The presented method has been validated by a series of case studies of increasing machining complexity to demonstrate its applicability to general milling processes.

Development and verification of a novel system for computed tomography scanner model construction in Monte Carlo simulations

  • Ying Liu;Ting Meng ;Haowei Zhang ;Qi Su;Hao Yan ;Heqing Lu
    • Nuclear Engineering and Technology
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    • 제54권11호
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    • pp.4244-4252
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    • 2022
  • The accuracy of Monte Carlo (MC) simulations in estimating the computed tomography radiation dose is highly dependent on the accuracy of CT scanner model. A system was developed to observe the 3D model intuitively and to calculate the X-ray energy spectrum and the bowtie (BT) filter model more accurately in Monte Carlo N-particle (MCNP). Labview's built-in Open Graphics Library (OpenGL) was used to display basic surfaces, and constructive solid geometry (CSG) method was used to realize Boolean operations. The energy spectrum was calculated by simulating the process of electronic shooting and the BT filter model was accurately modeled based on the calculated shape curve. Physical data from a study was used as an example to illustrate the accuracy of the constructed model. RMSE between the simulation and the measurement results were 0.97% and 0.74% for two filters of different shapes. It can be seen from the comparison results that to obtain an accurate CT scanner model, physical measurements should be taken as the standard. The energy spectrum library should be established based on Monte Carlo simulations with modifiable input files. It is necessary to use the three-segment splicing modeling method to construct the bowtie filter model.