• Title/Summary/Keyword: Average Outgoing Quality

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A Minimum Cost Model for Merging Production Process with Final Product Quality Constraints (최종품질제약하의 병합공정을 갖는 생산라인의 최소비용 모형)

  • 이경록;박명규
    • Journal of the Korea Safety Management & Science
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    • v.5 no.4
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    • pp.169-185
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    • 2003
  • Recently many researchers contributed to the understanding of Quality Control System, but the use of economics in the design of quality assurance system is limited in treatment of the relationship between the average incoming quality level (or average process quality level) of the incoming lot and the average outgoing quality level of this lot. In this study, a traditional concept of sampling inspection plan for the quality assurance system is extended to a consideration of economic aspects in total production system by representing and analyzing the effects between proceeding and succeeding production process including inspection process. This approach recognizes that the decision at each manufacturing process (or assembly process), is to be determined not only by the cost and the average outgoing quality level of that process, but also by the input parameters of the cost and the incoming quality to the succeeding process. By analyzing the effects of the average incoming and outgoing quality, manufacturing or assembly process quality level and sampling inspection plan on the production system, mathematical models and solution technique to minimize the total production cost for a general product manufacturing system with specified average outgoing quality limit are suggested.

The Effect of Short Production Runs on the Average Outgoing Quality of Skip-Lot Sampling Plan (Skip-Lot 샘풀링 검사(檢査)에서 생산기간(生産期間)이 평균출검품질(平均出檢品質)에 미치는 영향)

  • Lee, Jong-Seong
    • Journal of Korean Institute of Industrial Engineers
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    • v.13 no.2
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    • pp.97-103
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    • 1987
  • Skip-Lot sampling plan is formulated in terms of renewal process. This approach facilitates studying the average outgoing quality in a short production run of length t, AOQ (t). By numerical studies it is found that the long-run average outgoing quality (AOQ) greatly overestimates AOQ (t) for short runs.

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Multi-Level Skip-Lot Sampling Plan

  • Cho, Gyo-Young;Ahn, Young-Sun
    • Communications for Statistical Applications and Methods
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    • v.8 no.2
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    • pp.383-394
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    • 2001
  • This paper is a generalization of single and two-level skip-lot sampling plans to n-level. On every skipping inspection of the n-level skip-lot sampling plan, not only the number of consecutive lots to be accepted but also the fraction of lots to be inspected can be freely choosed. The general formulas of the operating characteristic function, average fraction inspected, average sample number and average outgoing quality in n-level skip-lot sampling plan are derived. The operating characteristic curves, average sample number and average outgoing quality of a reference plan, two-level and five-level skip-lot sampling plans are compared.

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A Design of Sampling Inspection Plan for Single Manufacturing Production Process (제조생산공정의 경제적 샘플링 검사방식 설계)

  • 서경범;박명규
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.21 no.48
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    • pp.269-277
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    • 1998
  • In this study, a traditional concept of sampling inspection plan for the quality assurance system is extended to a consideration of economic aspects in total production system by representing and analyzing the effects between proceding/succeeding production process including inspection. This approach recognizes that the decision to be made at one manufacturing process (or assembly process) determine not only the cost and the average outgoing quality level of that process but also the input parameters of the cost and the incoming quality to the succeeding process. By analyzing the effects of the average incoming and outgoing quality, manufacturing/assembly quality level and sampling inspection plan on the production system, mathematical models and solution technique to minimize the total production cost for a single product manufacturing system with specified average outgoing quality limit (AOQL) are suggested.

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A Design of Economic Sampling Inspection Plan for Production Process with AOQL Constraint (AOQL제약하 생산공정의 경제적 샘플링검사방식 설계)

  • 박명규
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.21 no.46
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    • pp.119-125
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    • 1998
  • In this study, a traditional concept of sampling inspection plan for the quality assurance system is extended to a consideration of economic aspects in total production system by representing and analyzing the effects between proceeding / succeeding production process including inspection. This approach recognizes that the decision to be made at one manufacturing process (or assembly process) determine not only the cost and the average outgoing quality level of that process but also the input parameters of the cost and the incoming quality to the succeeding process. By analyzing the effects of the average incoming and outgoing quality, manufacturing / assembly quality level and sampling inspection plan on the production system, mathematical models and solution technique to minimize the total production cost for a single product manufacturing system with specified average outgoing quality limit(AOQL) are suggested.

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Multi-Level Skip-Lot Sampling Plan-Average Fraction Inspected Properties

  • In-Suk Lee;Gyo-Young Cho;Hae-Rim Kim
    • Communications for Statistical Applications and Methods
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    • v.3 no.2
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    • pp.151-159
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    • 1996
  • The general formulas of average fraction inspected, average sample number and average outgoing quality in n-level skip-lot sampling plan are derived. Average sample number and average outgoing quality of a reference plan, three-level, five-level and ten-level skip-lot sampling plans are compared.

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The Average Outgoing Quality of CSP's for Markov-Dependent Production Processes in Short Production Runs (마코프종속(從屬)인 생산공정의 운영기간(運營期間)에 따른 연속생산형(連續生産型) 샘플링 검사방식의 평균출검품질(平均出檢品質))

  • Park, Heung-Seon;Kim, Seong-In
    • Journal of Korean Institute of Industrial Engineers
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    • v.15 no.1
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    • pp.89-103
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    • 1989
  • In this paper the approximate average outgoing quality and properties of a class of continuous sampling plans in a short production run are investigated when the quality of successive units follows a two-state time-homogeneous Markov chain. The results of previous studies can be obtained as special cases. It is observed that the long-run average outgoing quality limit values under the statistical control differ significantly as compared to the case of short production runs in a Markov-dependent production process.

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Modified Multi-Level Skip-Lot Sampling Plans

  • Cho, Gyo-Young;Choi, Eun-Jung
    • Journal of the Korean Data and Information Science Society
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    • v.14 no.4
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    • pp.915-927
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    • 2003
  • This paper is the generalization of the modified two-level skip-lot sampling plan(MTSkSP1) to n-level. The general formulas of the operating characteristic(OC) function, average sample number(ASN) and average outgoing quality(AOQ) for the plan are derived using Markov chain properties. The operating characteristic curves, average sample numbers and average outgoing qualities of a reference plan, modified two-level, three-level and five-level skip-lot sampling plans are compared.

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A Note on the Performance of Pre-Control (Pre-Control의 수행도에 관한 소고)

  • Seo, Sun-Keun
    • Journal of Korean Society for Quality Management
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    • v.44 no.3
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    • pp.587-600
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    • 2016
  • Purpose: This paper evaluates the performance of the pre-control(PC), an alternative to statistical process control techniques and compares with a control chart considering the tolerance of process. Methods: The previous studies for PC have drawbacks that PC with two linked stages, qualification and running, are discussed separately and independently. Hence this paper analyzes the performance of PC by integrating two stages. Results: Average outgoing quality limits to grasp the outcome of PC are provided by computational results for two process capability indexes, $C_p$ and $C_{pk}$ and the usefulness of PC from comparative experiments with modified control charts is commented. Conclusion: Helpful guidelines for quality managers to apply PC in practice and areas of process for PC to be more benefit are presented.

Design of Complete Inspection Procedures Using the Performance and Screening Variables (주품질특성 및 대용특성을 활용한 전수검사의 설계)

  • Hong, Sung-Hoon
    • Journal of Korean Institute of Industrial Engineers
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    • v.24 no.2
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    • pp.279-285
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    • 1998
  • A quality inspection procedure interchangeably using the performance and screening variables is proposed. At the start of the inspection, the performance variable is measured for all items. As soon as i consecutive items are found to be free of defects, the screening variable is measured instead of the performance variable. If an item is rejected, the inspection based on the performance variable is resumed. All nonconforming items found in the inspection are either reworked or replaced with conforming items. It is assumed that the performance variable is dichotomous, and the screening variable given the performance variable is normally distributed with known mean and variance. The average outgoing quality (AOQ) expression is derived, and the methods of finding the inspection procedure with a specified average outgoing quality limit (AOQL) are presented.

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