• Title/Summary/Keyword: Automated inspection equipment

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Implementation of Line Scan Camera based Training Equipment for Technical Training of Automated Visual Inspection System (자동 시각 검사 시스템 기술훈련을 위한 라인스캔 카메라 기반의 실습장비 제작)

  • Ko, Jin-Seok;Mu, Xiang-Bin;Rheem, Jae-Yeol
    • Journal of Practical Engineering Education
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    • v.6 no.1
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    • pp.37-42
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    • 2014
  • The automated visual inspection system (machine vision system) for quality assurance is important factory automation equipment in the manufacturing industries, such as display, semiconductor, etc. There is a lot of demand for the machine vision engineers. However, there are no technical training courses for machine vision technologies in vocational schools, colleges and universities. In this paper, we present the implementation of line scan camera based equipment for technical training of the automated visual inspection system. The training system consists of the X-Y stage which is widely used in machine vision industries and its variable image resolution are set to $10-30{\mu}m$. Additionally, this training system can attach the industrial illumination, either the direct illuminator or coaxial illuminator, for verifying the effect of illuminations. This means that the trainee can have a practical training in various equipment conditions and the training system is similar to the automated visual inspection system in industries.

Research on Foundation Technology for Crack Inspection Automation Device with Effective Performance (효과적인 크랙 검사 자동화 장치를 위한 기반 기술 연구)

  • Choi, Goon-Ho
    • Journal of the Semiconductor & Display Technology
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    • v.18 no.4
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    • pp.143-148
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    • 2019
  • Numerous pipe lines can be found on various plant-based industrial sites. These pipelines should be periodically checked for defects. Most of these pipelines are internally inaccessible and difficult to visually inspect. Therefore, the inspection is being carried out with the help of non-contact inspection equipment such as ultrasonic flaw detection equipment. The use of ultrasonic flaw detection equipment can raise time and efficiency issues. In order to solve this problem, we will study the basic technology necessary for the development of automated inspection system equipped with ultrasonic measuring equipment and verify the validity through the fabrication of the demonstration device.

Field Applicability Study of Hull Crack Detection Based on Artificial Intelligence (인공지능 기반 선체 균열 탐지 현장 적용성 연구)

  • Song, Sang-ho;Lee, Gap-heon;Han, Ki-min;Jang, Hwa-sup
    • Journal of the Society of Naval Architects of Korea
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    • v.59 no.4
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    • pp.192-199
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    • 2022
  • With the advent of autonomous ships, it is emerging as one of the very important issues not only to operate with a minimum crew or unmanned ships, but also to secure the safety of ships to prevent marine accidents. On-site inspection of the hull is mainly performed by the inspector's visual inspection, and video information is recorded using a small camera if necessary. However, due to the shortage of inspection personnel, time and space constraints, and the pandemic situation, the necessity of introducing an automated inspection system using artificial intelligence and remote inspection is becoming more important. Furthermore, research on hardware and software that enables the automated inspection system to operate normally even under the harsh environmental conditions of a ship is absolutely necessary. For automated inspection systems, it is important to review artificial intelligence technologies and equipment that can perform a variety of hull failure detection and classification. To address this, it is important to classify the hull failure. Based on various guidelines and expert opinions, we divided them into 6 types(Crack, Corrosion, Pitting, Deformation, Indent, Others). It was decided to apply object detection technology to cracks of hull failure. After that, YOLOv5 was decided as an artificial intelligence model suitable for survey and a common hull crack dataset was trained. Based on the performance results, it aims to present the possibility of applying artificial intelligence in the field by determining and testing the equipment required for survey.

Ray Tracing-based Simulation of Image Formation in an Equipment for Automated Optical Inspection (광선 추적법에 의한 자동 광검사 장비의 결상 과정 전산모사)

  • Jung, Sang-Chul;Lee, Yoon-Suk;Kim, Dae-Chan;Park, Se-Geun;O, Beom-Hoan;Lee, El-Hang;Lee, Seung-Gol;Park, Sung-Chan;Choi, Tae-Il
    • Korean Journal of Optics and Photonics
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    • v.20 no.4
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    • pp.223-229
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    • 2009
  • This paper describes the development of a simulator which can numerically calculate an image to be acquired in a machine vision system for automated optical inspection. The simulator is based on a ray tracing technique and composed of three modules which are an illuminating system, a specimen and an imaging system. Kinds of model parameters for modules and their values are carefully chosen from the direct measurement and the observation of related phenomena. Finally, the validity of the simulator is evaluated by logical analysis and by comparison with measured images.

Determination of the Optimal Specification Limits for Complete Inspection Plans (전수검사를 위한 최적규격한계 설정)

  • Hong, Sung-Hoon;Kim, Sang-Boo
    • Journal of Korean Institute of Industrial Engineers
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    • v.21 no.2
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    • pp.255-265
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    • 1995
  • Due to advances in automated manufacturing systems and automatic inspection equipment, complete inspection has drown increased attention recently and has become a widespread practice. In a complete inspection plan all of the items are subject to acceptance inspection If an item fails to meet the predetermined specifications, it is rejected. In this paper, economic complete inspection plans are developed in situations where rejected items are reworked Complete inspections based on the performance variable of interest or a variable which is correlated with the performance variable are considered. Cost models are constructed which involve cost incurred by imperfect quality rework cast and quality inspection cost Methods of finding the optimal complete inspection plans are presented and numerical examples are given.

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A Study on Image Processing Algorithm fur Inspection of LCD Panel (LCD Panel 불량 검사를 위한 영상처리 알고리즘 연구)

  • Cho S.Y.;Ko K.W.;Ko K.C.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.59-60
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    • 2006
  • It is bringing out the importance of automated LCD testing equipment that satisfy a definite quality, confidence and testing speed, as LCD enterprises are recently expanding the production and facility investment in proportion to the sudden increase of LCD demand. So far, LCD inspection is however conducted by manual, or the confidence of existing testing equipment falls short of LCD enterprises's standard. It is therefore important to develop the testing equipment that determines the quality of product for production of an excellent LCD.

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E-quality control: A support vector machines approach

  • Tseng, Tzu-Liang (Bill);Aleti, Kalyan Reddy;Hu, Zhonghua;Kwon, Yongjin (James)
    • Journal of Computational Design and Engineering
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    • v.3 no.2
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    • pp.91-101
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    • 2016
  • The automated part quality inspection poses many challenges to the engineers, especially when the part features to be inspected become complicated. A large quantity of part inspection at a faster rate should be relied upon computerized, automated inspection methods, which requires advanced quality control approaches. In this context, this work uses innovative methods in remote part tracking and quality control with the aid of the modern equipment and application of support vector machine (SVM) learning approach to predict the outcome of the quality control process. The classifier equations are built on the data obtained from the experiments and analyzed with different kernel functions. From the analysis, detailed outcome is presented for six different cases. The results indicate the robustness of support vector classification for the experimental data with two output classes.

A Study on the Development of Quality Inspection System for Connector Components Used in Automotive Wiring (자동차 배선용 커넥터 부품의 품질 검사 시스템 개발에 관한 연구)

  • Ryu, Jeong-Tak;Kim, Pil-Seok;Lee, Hyeong-Ju
    • Journal of Korea Society of Industrial Information Systems
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    • v.26 no.6
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    • pp.11-16
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    • 2021
  • In this paper, a quality inspection system was developed to identify the defective assembly of connectors used in automobile wiring. For waterproof connectors, an internal seal must be inserted for waterproofing. However, there are cases where it is omitted or double-inserted during production. An automatic inspection jig was designed using photosensors and touch switches to classify good and bad connector components. In the case of the existing visual inspection, 6,400 connectors were inspected when 5 people inspected for 8 hours. However, when using the inspection jig developed under the same conditions, 20,000 pieces were inspected. In other words, the productivity is greatly improved compared to the conventional visual inspection.

Implementation of the Environment for Mobile HMI Communication Settings Based on QR Code

  • Kim, Jong-Joo;Kim, Jae-Woong;Park, Seong-Hyun
    • Journal of the Korea Society of Computer and Information
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    • v.27 no.11
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    • pp.139-145
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    • 2022
  • As products that consumers want become more diverse, the types of automation equipment are becoming more diverse and advanced to produce competitive products. In general, equipment is manufactured with built-in interface devices (HMI) for users so that operators can efficiently monitor and operate equipment quickly. Because HMI devices are connected to various industrial controllers, elements such as communication protocols of various controllers must be understood and set up in the design stage. Non-experts not only have difficulty choosing compatible items among various protocols, but also have limitations in integrating and operating on one device because screens and settings are statically assigned. This paper proposes a model that can scan information such as equipment ID and communication protocol with QR code using a mobile device, access industrial controller, and remotely operate the displayed equipment screen. The proposed model is expected to increase efficiency in inspection and management of automated equipment as it can easily set, monitor, and operate the communication environment of various automated equipment using one mobile device.

Development of Automatic Test Equipment for Hardware Verification of Aircraft Stores Management Computer (항공기용 무장관리컴퓨터 하드웨어 검증을 위한 자동시험 장비 개발)

  • Oh, Soo-heon;Jeon, Eun-seon;Kim, Kap-dong;Park, Jun-hyun
    • Journal of Advanced Navigation Technology
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    • v.25 no.5
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    • pp.377-383
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    • 2021
  • In this paper, we describe the case of automatic test equipment development for hardware verification of stores management computer mounted on aircraft. Recently, the required functions of aircraft have been diversified and the related technologies of avionics equipment have developed, and the types and quantity of interfaces required for avionics equipment have increased. In addition to the existing old stores, the stores management computer also needs to control the interface in large quantities as the requirements for the new stores are added. For this reason, the time and manpower required for the inspection of avionic equipment are also increasing, and if the test process of avionic equipment can be automated and unmanned, more efficient inspection system operation will be possible. Therefore, this paper introduces the case of designing test software and test scenario to automate the structural design contents and verification process of test equipment required for the verification of hardware function of stores management computer.