• Title/Summary/Keyword: Analytical Tool

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Study on the Analytical Prediction of Premier Chipping in Involute Gear Cutting Process (인볼류우트 커터인선의 초기결손 예측에 관한 연구)

  • 김재갑;김정두
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.7
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    • pp.1266-1277
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    • 1992
  • In the machining processes, the tool chipping are known to be the most dangerous when the variation of end of tool edges is largest. Therefore, chipping has been caused by the stress distribution in the moment of cutting. In this study, in order to predict the shapes of tool chipping with the tool shapes and the cutting conditions, the premier chipping shapes of involute cutter iss predicted by the stress distribution value of cutting edges and it is verified by the experiments. The growth behavior of the tool chipping is considered through the experiment of gear cutting and in case of evaluation of specific cutting energy in the proper machining conditions through the simulation result, it can be known that the prediction of cutting force is possible accurately.

A study on an Interface Tracking Algorithm in Friction Stir Welding based on Computational Fluid Dynamics Analysis (전산유체역학을 활용한 마찰교반용접의 해석적 접근에서 표면추적을 위한 알고리즘 연구)

  • Kim, Su-Deok;Na, Suck-Joo
    • Journal of Welding and Joining
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    • v.34 no.3
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    • pp.12-16
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    • 2016
  • Friction stir welding(FSW) was studied using commercial tool, FLOW-3D. The purpose of this study is to suggest a method to apply frictional heat in Computational fluid dynamics(CFD) analysis. Cylindrical tool shape was used, and the interface cells between tool surface and workpiece were tracked by its geometrical relations in order to consider the frictional heat in FSW. After tracking the interface cells, average area concept was used to calculate the frictional heat, which is related to interface area. Also three-dimensional heat source and visco-plastic flow were modeled. The frictional heat generation rate calculated numerically from the suggested algorithm was validated with the analytical solution. The numerical solution was well matched with the analytical solution, and the maximum percentage of error was around 3%.

Characteristic Analysis of Slotless-type Permanent Magnet Synchronous Motor by using Analytical Method (해석적인 방법에 의한 슬롯리스형 영구자석 동기전동기의 특성해석)

  • 강규홍
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.720-725
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    • 2000
  • This paper persents the characteristic analysis method of slotless-type Permanent Magnet Synchronous Motor using the analytical method. The results of analysis are compered with FEM to verify the validity of the proposed method.

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Deformation analysis of Tool and Tool holder for Micromachining by FEM (FEM을 이용한 Micromachining용 Tool 및 Tool holder의 변형해석)

  • Min, Kyung-Tak;Jang, Ho-Su
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.1
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    • pp.87-92
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    • 2010
  • Micromachining technology using a ultra-precision micromachining system is widely applied in the fields of optics, biotechnology and analytical chemistry, etc. specially in microfabrication of fresnel lens, light guide panels of TFT-LED and PDP ribs with micro-patterns, machining errors have an effect on the performance of those products. The deflection of tool and tool holder is known to be one of the very important factors that is due to machining errors in micromachining. The deflections of diamond tool and tool holder used in micro-grooving are analysed by FEM. We analysed by FEM. With an linearity valuation of FEM, deflection of tool and tool holder is calculated by using the data of cutting force which is acquired from micro-V groove machining experiments in micromachining system.

AN APPROXIMATE ANALYTICAL SOLUTION OF A NONLINEAR HYDRO-THERMO COUPLED DIFFUSION EQUATION

  • Lee, Jeong-woo;Cho, Won-cheol
    • Water Engineering Research
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    • v.2 no.3
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    • pp.187-196
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    • 2001
  • An approximate analytical solution of a nonlinear hydro-thermo coupled diffusion equation is derived using the dimensionless form of the equation and transformation method. To derive an analytical solution, it is drastically assumed that the product of first order derivatives in the non-dimensionalized governing equation has little influence on the solution of heat and moisture behavior problem. The validity of this drastic assumption is demonstrated. Some numerical simulation is performed to investigate the applicability of a derived approximate analytical solution. The results show a good agreement between analytical and numerical solutions. The proposed solution may provide a useful tool in the verification process of the numerical models. Also, the solution can be used for the analysis of one-dimensional coupled heat and moisture movements in unsaturated porous media.

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Test tool for flow and self-leveling characters of coating materials of siloxane polymer used to semiconductor and electronic parts (반도체와 전자 부품에 사용되는 실록산 고분자 코팅물질의 흐름성 및 자기 퍼짐성 측정 시험장치 연구)

  • Kim, Cheol-Hyun;Cho, Hyeon-Mo;Lee, Myong-Euy
    • Analytical Science and Technology
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    • v.25 no.2
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    • pp.127-132
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    • 2012
  • A test tool for self-leveling and flowing characters of coating materials used to semiconductors and electronic parts, especially for protection of LCD and PDP connectors, was designed, and the test tool was evaluated using polymeric siloxane coating materials which have various viscosities. The test results showed that the designed test tool was effective to measure self-leveling and flowing properties of coating materials. Therefore, considering that the viscosity is not directly correlated with self-leveling and flowing properties, we believe that this test tool will be a very useful tool for measurement instead of classical method using viscosities of coating materials. Particularly, the measurement of self-leveling and flowing properties using the test tool would be expected to be used in the area of selecting suitable protective coating materials for LCD (Liquid Crystal Display), PDP (Plasma Display Panel) and semiconductor connection parts.

A numerical tool for thermo-mechanical analysis of multilayer stepped structures

  • Bagnoli, Paolo Emilio;Girardi, Maria;Padovani, Cristina;Pasquinelli, Giuseppe
    • Structural Engineering and Mechanics
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    • v.48 no.6
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    • pp.757-774
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    • 2013
  • An integrated simulation tool for multilayer stepped pyramidal structures is presented. The tool, based on a semi-analytical mathematical strategy, is able to calculate the temperature distributions and thermal stresses at the interfaces between the layers of such structures. The core of the thermal solver is the analytical simulator for power electronic devices, DJOSER, which has been supplemented with a mechanical solver based on the finite-element method. To this end, a new ele-ment is proposed whose geometry is defined by its mean surface and thickness, just as in a plate. The resulting mechanical model is fully three-dimensional, in the sense that the deformability in the direction orthogonal to the mean surface is taken into account. The dedicated finite element code developed for solving the equilibrium problem of structures made up of two or more superimposed plates subjected to thermal loads is applied to some two-layer samples made of silicon and copper. Comparisons performed with the results of standard finite element analyses using a large number of brick elements reveal the soundness of the strategy employed and the accuracy of the tool developed.

A Study on the Monitoring of multi-Cutting Troubles Using an AE Sensor (AE센서에 의한 다중 절삭트러블 감시에 관한 연구)

  • 원종식
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.39-45
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    • 2000
  • This paper describes the fundamental investigations on the in-process monitoring techniques focused on Acoustic Emission(AE) based on analytical method. Experiments were conducted on a CNC lathe using conventional carbide insert tools under various cutting conditions. As the result of this study a suggestion is given about the multi-purpose use of AE-signals detected with a single sensor for the monitoring of tool wear, built-up edge and chatter vibration in turning process.

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Statistical Analysis on the Sources of Variance in Proficiency Test of Quantitative Analysis of Medicines (의약품 함량분석 정도관리에서의 변이 요인에 대한 통계분석)

  • Cho, Jung-Hwan
    • Journal of Pharmaceutical Investigation
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    • v.37 no.1
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    • pp.27-37
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    • 2007
  • Proficiency test is an essential tool far ensuring analytical ability of analytical chemists and analytical institutes. Usually, the standard protocol for proficiency test is focused on acceptability of reported analytical results of participants by calculating z-scores and related diagnostic parameters. The ultimate goal of this process is to reveal the sources of variability of analytical results and to find the way to reduce their influence. In this study, the method of analysis of variance (ANOVA) was applied to the analytical data collected from qualify control departments of pharmaceutical companies in KyungIn province in Korea in the year of 2000. As influencing factors of variability of analytical results, the use of internal standards for liquid and gas chromatograpy, the educational and professional background of participants, geological locations and yearly production sizes of participating companies were evaluated. To evaluate the variability in accuracy of analytical results, absolute differences from sample mean and sample median were used and to evaluate variability in precision of individual participants, the reported standard deviation of each participant was used. As a result, the use of internal standards in gas chromatographic analysis, participants' academic background and the yearly production sizes of pharmaceutical companies showed statistically significant influence to the accuracy and the precision of the reported analytical results used in this study.

Analytical Prediction of Chatter for Parallel Machine Tool (병렬형 공작기계의 채터 예측)

  • Kim, Taek-Soo;Hong, Dae-Hie;Choi, Woo-Chun;Song, Jae-Bok
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.202-206
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    • 2001
  • Machine tool chatter is the self-excited vibration generated by chip thickness variation and severely degrades the quality of machined surface. The incidence of chatter is greatly affected by the dynamic characteristics of machine tool structure. Therefore, the cutting dynamics in the parallel machine tool is to be carefully studied considering the dynamic characteristics of parallel mechanism. In this paper, the vibration model of parallel machine tool is derived, in which the legs of the parallel mechanism are considered as spring-damper systems. The chatter stability charts for various machining parameters are examined with the example of the cubic parallel mechanism that is specially designed for machine tool use.

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