• Title/Summary/Keyword: Air Cooler

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Optimization of a PI Controller Design for an Oil Cooler System with a Variable Rotating Speed Compressor (가변속 압축기를 갖는 오일쿨러의 최적 PI 제어기 설계)

  • Kwon, Taeeun;Jeong, Taeyoung;Jeong, Seokkwon
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.28 no.12
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    • pp.502-508
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    • 2016
  • An optimized PI controller design method is presented to promote the control performance of an oil cooler system for high precision machine tools. First, a transfer function model of the oil cooler system with a variable rotating speed compressor was obtained by the perturbation method as the first order system with a negligible dead time. Then, the closed-loop control system was described as the second order system with a zero. Its dynamic behaviors are mostly governed by characteristic parameters, the damping ratio, and the natural frequency which is incorporated in PI gains. Next, an optimum integral of the time-weighted absolute error (ITAE) criterion was applied to the second order system. The characteristic parameters can be determined by the given design specifications, percent overshoots and settling times and comparisons with the ITAE criterion. Hence, the PI gains were plainly identified in a deterministic way. Finally, the PI gains were fine-tuned to obtain desirable dynamics in real systems, considering the zero effect and parameter variations. The validity of the proposed method was proven by computer simulations and real experiments for selected cases.

Performance Characteristics of a Vapor Injection Heat Pump System with Different Sub-cooler Capacity (과냉각 열교환기 용량 변화에 따른 인젝션 히트펌프의 성능 특성)

  • Choi, Jong Min;Park, Yong-Jung;Kang, Shin-Hyung
    • Journal of the Korean Society for Geothermal and Hydrothermal Energy
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    • v.10 no.3
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    • pp.17-23
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    • 2014
  • One major breakthrough in the field of heating, ventilation and air conditioning has been the development of heat pumps. Heat pump systems offer economic alternatives for recovering heat from different sources for use in various industrial, commercial and residential applications. In recent years, the heat pump has been tipped to have a very good potential for hot water production. This paper investigated the performance of a vapor injection heat pump with the variation of sub-cooler capacity at heating mode. The heating capacity of the vapor injection heat pump slightly increased with an increment of sub-cooler capacity, while COP didn't increase continuously. The 20% capacity of sub-cooler comparing with system capacity could be used as a standard to select sub-cooler capacity.

Experimental Studies on the Performance Characteristics of Heat Exchangers of $CO_2$ Air Conditioning System for Vehicle (자동차용 $CO_2$ 에어컨 시스템 열교환기 성능 특성에 관한 실험적 연구)

  • Kim, Sung-Chul;Lee, Dong-Hyuk;Won, Jong-Phil
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.1
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    • pp.146-153
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    • 2009
  • The performance characteristics of heat exchangers which consist of a gas cooler, an evaporator and an internal heat exchanger have been investigated at various operating conditions of $CO_2$ air conditioning system by experiments. The heat exchangers were designed for use in the vehicle $CO_2$ air conditioning system, when considering the characteristics of heat transfer and high pressure as $CO_2$ refrigerant. This paper studied the performance of heat exchangers at various compressor speeds and expansion valve openings, and quantified the heat transfer rates and pressure drops. Heat transfer rates at the gas cooler and the evaporator were 6.9 kW and 5.2 kW, respectively, when the compressor speed was 4000 rpm and refrigerant vapor quality at the evaporator outlet was 0.98. Therefore, this paper carried out that the heat exchangers were analyzed to achieve superior performance for the vehicle transcritical $CO_2$ cycle.

A Study on High Precision Temperature Control of an Oil Cooler for Machine Tools Using Hot-gas Bypass Method

  • Jung, Young-Mi;Byun, Jong-Yeong;Yoon, Jung-In;Jeong, Seok-Kwon
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.7
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    • pp.1003-1011
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    • 2009
  • This study aims at precise control of oil outlet temperature in the oil cooler system of machine tools for enhancement of working speed and processing accuracy. PID control logic is adopted to obtain desired oil outlet temperature of the oil cooler system with hot-gas bypass method. We showed that the gains of PID controller could be easily determined by using gain tuning methods to get the gain of PID controller without any mathematical model. We also investigated various gain tuning methods to design the gains of PID and compared each control performance for selecting the optimal tuning method on the hot gas bypass method through experiments. Moreover, we confirmed excellent control performance with proposed PI controller gain even though disturbances were abruptly added to the experimental system.

A Study on Performance of Cooling Fan for Auto Transmission Oil Cooler in the Large-Size Diesel Engine (대형 디젤엔진 자동변속기 오일쿨러 냉각팬 성능에 관한 연구)

  • Yi, Chung-Seob;Suh, Jeong-Se;Song, Chul-Ki;Yun, Ji-Hun
    • The KSFM Journal of Fluid Machinery
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    • v.13 no.6
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    • pp.71-76
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    • 2010
  • This study has investigated numerically and experimentally the flow characteristic of air-cooling fan for transmission oil cooler in the large-size diesel engine. Impellers of cooler were composed of eight normal-scale and eight small-scale blades in the zig-zag pattern. In order to increase the discharge pressure of cooling fan, turbo type of fan blade is proposed in the impeller for transmission oil cooler. The fluidic performance of cooling fan has been estimated numerically by using the commercial code and experimentally carried out with reference on AMCA Standard 210-99. As a result, it is confirmed that the numerical result for performance curve is in good agreement with experimental data.

Field Cooling Tests of Paddy Stored in Steel Bins with a Grain Cooler (곡물냉각기를 이용한 철제 원형빈에서 벼 냉각)

  • 김의웅;김동철
    • Food Science and Preservation
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    • v.11 no.2
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    • pp.263-268
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    • 2004
  • Two field cooling tests were conducted to evaluate the cooling characteristic of paddy with a prototype grain cooler. The first test was carried out during summer season in a steel bin with 180.3ton of paddy at Sunchon. And the second test was carried out during harvesting season in a steel bin with 272.2ton of paddy at Ulsan. At the first test, initial paddy temperature of 23.6$^{\circ}C$ was dropped to 14$^{\circ}C$, and initial moisture content of 19.9% was dropped to 19.3% after 52.5 hours of cooling. At the second test, initial paddy temperature of 16.1$^{\circ}C$ dropped to 5.5$^{\circ}C$ after 78.0 hours of cooling. And, at the first test, the average air flow rates of chilled air leaving the grain cooler and penetrating the grain layer were 77.5 ㎥/min and 42.5 ㎥/min, respectively. To prevent leakage of chilled air from plenum chamber of steel bin, which was about 45% of the average air flow rates of chilled air leaving the grain cooler, a proper method was required. The average total power consumption at the first test during summer was 22.1 ㎾ with control of fan damper. At the second test, it was 17.4 ㎾ due to controlling the capacity of compressor with unloading solenoid valve and changing the flow rates of hot refrigerant gas flowing into evaporator and reheater from compressor, resulting in 27% reduction of energy consumption.

Performance Analysis of Two-stage Compression Refrigeration System with Internal Heat Exchanger Applied Various Refrigerants (다양한 냉매를 적용한 내부열교환기 부착 2단 압축 냉동시스템의 성능 분석)

  • Yoon, Jung-In;Heo, Seong-Kwan;Je, Jae-Myun;Jeon, Min-Ju;Son, Chang-Hyo;Moon, Jung-Hyun
    • Journal of Power System Engineering
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    • v.19 no.6
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    • pp.82-88
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    • 2015
  • In this paper, cycle performance analysis of two-stage compression and one-stage expansion refrigeration system applied various refrigerants is presented to offer the basic design data for the operating parameters of the system. The operating parameters considered in this study include degree of superheating and subcooling, compressor efficiency, evaporation temperature, condensing temperature, mass flow rate ration into inter-cooler, effectiveness of internal heat exchanger. The main results were summarized as follows : The COP of two-stage compression and 1-stage expansion refrigeration system increases with the increasing subcooling, mass flow rate ration of inter-cooler, evaporation temperature, but decreases with the increasing condensing temperature and superheating degree. Therefore, subcooling degree, mass flow rate ratio of inter-cooler of two-stage compression and 1-stage expansion using substitute refrigerant have an effect on COP of this system. The COP of alternative refrigerants was higher than the COP of R22 in this study, although the COP of some mixed refrigerants were lower than COP of R22.

Simulation for Performance Analysis of a Grain Cooler (곡물냉각기의 성능해석을 위한 시뮬레이션)

  • 박진호;정종훈
    • Journal of Biosystems Engineering
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    • v.26 no.5
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    • pp.449-460
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    • 2001
  • This study was carried out to develop a simulation model with EES(Engineering equation solver) for analyzing the performance of a grain cooler. In order to validate the developed simulation model, several main factors which have affected on the performance of the gain cooler were investigated through experiments. A simulation model was developed in the standard vapor compression cycle, and then this model was modified considering irreversibe factors so that the developed alternate model could predict the actual cycle of a grain cooler. The compressor efficiency in vapor compression cycle considering irreversibility much affected on the coefficient of performance(COP). The COP in the standard vapor compression cycle model was greatly as high as about 6.50, but the COP in an alternative model considering irreversibility was as low as about 3.27. As a result of comparison between the actual cycle and the vapor compression cycle considering irreversibility, the difference of pressure at compressor outlet(inlet) was a little by about 48kPa (8.8kPa), the temperatures of refrigerant at main parts of the grain cooler were similar. and the temperature of chilled air was about 8$\^{C}$ in both. The model considering irreversibility could predict performance of the grain cooler. The theoretical period required to chill grain of 1,383kg from the initial temperature 24$\^{C}$ to below 11$\^{C}$ was about 55 hours 30 minutes, and the actual period required in a grain bin was about 58 hours. The difference between the predicted and an actual period was about 2 hours 30 minutes. The cooling performance predicted by the developed model could well estimate the cooling period required to chill the grain.

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The effects of activated cooler power on the transient pressure decay and helium mixing in the PANDA facility

  • Kapulla, R.;Paranjape, S.;Fehlmann, M.;Suter, S.;Doll, U.;Paladino, D.
    • Nuclear Engineering and Technology
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    • v.54 no.6
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    • pp.2311-2320
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    • 2022
  • The main outcomes of the experiments H2P6 performed in the thermal-hydraulics large-scale PANDA facility at PSI in the frame of the OECD/NEA HYMERES-2 project are presented in this article. The experiments of the H2P6 series consists of two PANDA tests characterized by the activation of three (H2P6_1) or one (H2P6_2) cooler(s) in an initially stratified and pressurized containment atmosphere. The initial stratification is defined by a helium-rich region located in the upper part of the vessel and a steam/air atmosphere in the lower part. The activation of the cooler(s) results i) in the condensation of the steam in the vicinity of the cooler(s), ii) the corresponding activation of large scale natural circulation currents in the vessel atmosphere, with the result of iii) the re-distribution and mixing of the Helium stratification initially located in the upper half of the vessel and iv) the continuous pressure decay. The initial helium layer represents hydrogen generated in a postulated severe accident. The main question to be answered by the experiments is whether or not the interaction of the different, localized cooler units would be important for the application of numerical methods. The paper describes the initial and boundary conditions and the experimental results of the H2P6 series with the suggestion of simple scaling laws for both experiments in terms of i) the temperature difference(s) across the cooler(s), ii) the transient steam and helium content and iii) the pressure decay in the vessel. The outcomes of this scaling indicate that the interaction between separate, closely localized units does not play a prominent role for the present experiments. It is therefore reasonable to model several units as one large component with equivalent heat transfer area and total water flow rate.

An Experimental Study on the Effects of Operating Variables on the Cooling and Heating Performance of Geothermal Heat Pump (지열 히트펌프에서 운전변수가 냉난방 성능에 미치는 영향에 대한 실험연구)

  • Chang, Keun-Sun;Kang, Hee-Jeong
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.23 no.8
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    • pp.562-570
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    • 2011
  • In this research, an experimental study is performed to investigate the effects of system operating variables on the cooling and heating characteristics of heat pump system using geothermal heat source and carbon dioxide as a refrigerant. System variables analyzed include compressor frequency, electronic expansion valve opening, refrigerant charge, secondary fluid temperature and flow rate. Results show that optimum refrigerant charge and electronic expansion valve opening position exist at the maximum point of COP curve, and both cooling and heating capacity increase but COPs decrease with the increase of compressor frequency. The change of a secondary fluid temperature leads to variation of overheat area and enthalpy difference in the evaporator and gas cooler. which again results in considerable variations of cooling and heating capacity and COP. In the case of effects of secondary water fluid flow rate, both cooling capacity and COP increase with the increase of secondary flow in evaporator or gas cooler, whereas heating capacity and COP decrease with the increase of flow rate in gas cooler.