• Title/Summary/Keyword: Advanced composite materials

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Establishment of Aerospace Composite Materials Data Center for Qualification

  • Lee, Ho-Sung;Rhee, Seung Yun;Yoon, Jong-Hoon;Yoo, Joon-Tae;Min, Kyung Ju
    • Composites Research
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    • v.28 no.6
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    • pp.402-407
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    • 2015
  • It is well known that the polymer matrix composite materials have good specific strength, making them appropriate for use in transport vehicle. Since the property of composite materials can be obtained only after manufacturing parts, the property depends on greatly on the fabrication process, which is different from metallic system. Therefore, in order to use composite materials for aircraft, the certifying agency requires a robust database with extensive tests and proof of the process unlike metals. Recently developed material qualification methodology by NCAMP (National Center for Advanced Materials Performance) has been accepted by FAA and EASA and can be applied to type certificate reducing time and cost of developing a composite materials database for aircraft application. This paper summarizes a study to establish the composite materials database to apply the NCAMP methodology to composite materials characterization for composite aircraft and to provide the effective materials database through Aerospace Composite Materials Data Center to be approved by Korea Civil Aviation Certification Agency.

Development of Metal Composite Powder Non-corrosive Flux for Low Temperature Forming of the Aluminum Brazing Filler Material (비부식성 플럭스를 이용한 알루미늄 브레이징용 필러 소재의 저온 성형용 금속 복합 분말 개발)

  • Kim, Dae-Young;Jang, Ha-Neul;Yoon, Dae-Ho;Shin, Yun-Ho;Kim, Seong-Ho;Choi, Hyun-Joo
    • Journal of Powder Materials
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    • v.26 no.1
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    • pp.16-21
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    • 2019
  • In aluminum brazing processes, corrosive flux, which is used in preventing oxidation, is currently raising environmental concerns because it generates many pollutants such as dioxin. The brazing process involving non-corrosive flux is known to encounter difficulties because the melting temperature of the flux is similar to that of the base material. In this study, a new brazing filler material is developed based on aluminum and non-corrosive flux composite powder. To minimize the interference of consolidation aluminum alloy powder by the flux, the flux is intentionally embedded in the aluminum alloy powder using a mechanical milling process. This study demonstrates that the morphology of the composite powder can be varied according to the mixing process, and this significantly affects the relative density and mechanical properties of the final filler samples.

Design of Composite Track Pin for High Mobility Tracked Vehicles (고기동성 궤도차량용 복합재료 궤도 핀의 설계)

  • Lee, Dae-Gil;Park, Dong-Chang;Lee, Seung-Min;Kim, Hak-Sung
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.10a
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    • pp.163-166
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    • 2003
  • Since the track pin is subjected to large transverse track tension from the track link, conventional track pins for high mobility vehicles are usually made of high strength steel, which increases the weight of tracked vehicles due to the high density of steel. In this paper, several composite materials were employed for track pin design to reduce weight of track pin as well as to enhance the fatigue life of rubber bushings. Especially the effects of shear stiffness of the composites on the life of rubber bushing were investigated.

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Test Witness Methodology for Acquisition of the Composite Material Qualification Data (복합재 재료인증을 위한 시험입회 방법론)

  • Rhee, Seung Yun
    • Journal of Aerospace System Engineering
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    • v.9 no.3
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    • pp.8-11
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    • 2015
  • Since the late 1990's, FAA, NASA and the aerospace industry have worked together to develop the sharing system of the composite material qualification databases which were obtained through the standardized fabrication and testing procedures. The result was what is now known as the AGATE(Advanced General Aviation Transport Experiments) or NCAMP(National Center for Advanced Materials Performance) methodology, a more cost-effective concept that shifts the major responsibility for qualification and testing from the aircraft manufacturer to the material supplier. The properties of composite materials are largely dependent on the testing as well as the raw material properties and the manufacturing process including the process control parameters. Thus it is important in the composite material qualification to comply with the standardized testing procedures. In this paper, I will describe the standardized witness methodologies of certification engineers to reduce the effect of testing variability within the qualification data.

The Influence of Water Environment on the Mechanical Properties of Carbon/Epoxy Reinforced Composite Materials (탄소섬유강화형 복합재료의 기계적 성질에 미치는 수환경의 영향)

  • 김귀식;박경석
    • Journal of Advanced Marine Engineering and Technology
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    • v.17 no.2
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    • pp.52-59
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    • 1993
  • This study is investigated of tensile and fatigue strength for advanced composite materials under hygrothermal environment. The materials used are two types of Carbon/Epoxy reinforced composite materials i.e., 13$0^{\circ}C$ cure-type composite T-1/347, and 18$0^{\circ}C$ cure-type MM-1/982X. These are composed by cross-ply laminates. Test condition is the distilled water of 8$0^{\circ}C$. The separate absorption contents estimated by the Fick's diffusion rule are similar to the experiment results. The tensile strength of T-1/347 wet specimens more increased than that of dry ones, but that of MM-1/982X decreased. The fatigue strengthes of both T-1/347 and MM-1/982X wet specimen more decreased than those of dry specimens.

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Mechanical Properties and Fabrication of Nanostructured Ti3Al-Al2O3 Composite from Mechanically Synthesized Powders by Pulsed Current Activated Sintering (기계적 합성된 분말로부터 펄스전류활성 소결에 의한 나노구조 Ti3Al-Al2O3 복합재료 제조 및 기계적 특성)

  • Shon, In-Jin;Wang, Hee-Ji;Suh, Chang-Yul;Cho, Sung-Wook;Kim, Wonbaek
    • Korean Journal of Metals and Materials
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    • v.49 no.5
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    • pp.374-379
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    • 2011
  • Nano-powders of $Ti_3Al$ and $2Al_2O_3$ were synthesized from $3TiO_2$ and 5Al powders by high energy ball milling. A nanocrystalline $Al_2O_3$ reinforced composite was consolidated by pulsed current activated sintering within 2 minutes from mechanochemically synthesized powders of $Al_2O_3$ and $Ti_3Al$. Nanocrystalline materials, have received much attention as advanced engineering materials due to their improved physical and mechanical properties. The relative density of the composite was 99.5%. The average obtained hardness and fracture toughness values were 1510 kg/$mm^2$ and $9\;MPa{\cdot}m^{1/2}$, respectively.

Rapid Sintering and Synthesis of a Nanocrystalline Fe-Si3N4 Composites by High-Frequency Induction Heating (고주파유도 가열에 의한 나노구조 Fe-Si3N4 복합재료의 합성 및 급속소결)

  • Ko, In-Yong;Du, Song-Lee;Doh, Jung-Mann;Yoon, Jin-Kook;Park, Sang-Whan;Shon, In-Jin
    • Korean Journal of Metals and Materials
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    • v.49 no.9
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    • pp.715-719
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    • 2011
  • Nanopowders of $Fe_3N$ and Si were fabricated by high-energy ball milling. A dense nanostructured $12Fe-Si_3N_4$ composite was simultaneously synthesized and consolidated using a high-frequency induction-heated sintering method for 2 minutes or less from mechanically activated powders of $Fe_3N$ and Si. Highly dense $12Fe-Si_3N_4$ with a relative density of up to 99% was produced under simultaneous application of 80 MPa pressure and the induced current. The microstructure and mechanical properties of the composite were investigated.

Thermal Characteristics of Silicone Composites for the Application to Heat-Controllable Components (발열제어부품소재 적용을 위한 실리콘 복합조성물의 열전도 특성)

  • Kwak, Ho-Du;Oh, Weontae
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.32 no.2
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    • pp.116-121
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    • 2019
  • Hexagonal boron nitride particles (s-hBN) modified with 3-aminopropyl triethoxysilane (APTES) were used for the preparation of silicone composite materials. The microstructure of the composite materials was observed, and the thermal conduction and mechanical characteristics of the composite sheets were studied based on the compositions and microstructures. When a small amount of s-hBN particles was used, the thermal conductivity of the composite improved as a whole, and the tensile strength of the sheet also increased. The thermal conductivity and tensile strength of the composite in which a small amount of carbon fiber was added along with s-hBN were further improved. However, the use of carbon nanotubes with structural characteristics similar to those of carbon fiber resulted in lower thermal conductivity and tensile strength. Elastic silicone composites exhibiting 2.5 W/mK of thermal conductivity and a low hardness are expected to be used as thermally conductive interfacial sheet materials.

Fabrication of 4.25 Co0.53Fe0.47-Al2O3 Composite by High Frequency Induction Heated Combustion Synthesis (고주파유도가열 연소합성에 의한 4.25 Co0.53Fe0.47-Al2O3 복합재료 제조)

  • Park, Na-Ra;NamKung, Hoon;Ko, In-Yong;Shon, In-Jin
    • Journal of Powder Materials
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    • v.16 no.2
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    • pp.91-97
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    • 2009
  • Nanopowders of $Co_3O_4$ and FeAl were fabricated by high energy ball milling. Dense 4.25 $Co_{0.53}Fe_{0.47}-Al_2O_3$ composite was simultaneously synthesized and consolidated by high frequency induction heated combustion method within 2 min from mechanically activated powders. Consolidation was accomplished under the combined effects of a induced current and mechanical pressure of 80 MPa.

Study on the Composite Blast Wall Test (복합 재료 폭파 방화벽 실험 연구)

  • Yang, Hyun-jung;Kang, Young-Jong
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.1 no.4
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    • pp.6-12
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    • 2010
  • This study investigates how to apply composite material to the blast loading protection devices, mainly used for military purpose. Traditionally, earth-filled blast walls have been used for protecting important parts of military facilities and personnels. However these types of blast walls show difficulty in fabrication and portability because of their nature of heavy weight. Composite materials are known to have relatively higher specific stiffness and strength than any other metallic and earth-filled materials such as sand and gravels. Totally 4 times of TNT blast experiments were performed on the carbon/epoxy blast walls. After the end of each test, the improvement of blast wall was implemented to the structure. The test results show that the use of composite material in the blast protecting area is the one of very effective and reliable alternatives.

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