• Title/Summary/Keyword: 440 A

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Residual Stress Distribution of Laser Hardened SCM440 for Diesel Engine Piston (디젤엔진 피스톤용 SCM440의 레이저 표면경화부의 잔류응력)

  • Lee, D.S.;Yoo, W.J.;Kim, J.D.
    • Journal of the Korean Society for Heat Treatment
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    • v.8 no.3
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    • pp.182-186
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    • 1995
  • SCM440, which is widely used as the diesel engine piston of vessel, has been hardened by a $CO_2$ laser with the wavelength of $10.6{\mu}m$. Laser hardening experiment has been carried out for the condition of a laser power 1kW, the travel speed between 0.4 and 1.5m/min, and a rectangular-Gaussian beam. Residual stress has been measured by using middle point technique of half value width of X-ray diffraction method. It was found that the compressive residual stress with the range between 400 and 600MHz has distributed in the laser hardening zones and the tensile residual stress between 100 and 200MHz has distributed in the boundary of hardening zones.

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Present status of buried contact solar cell research in Samsung advanced institute of technology (SAIT) (SAIT에서의 전극함몰형 태양전지에 관한 최근 연구동향)

  • A.U. Ebong;S.H. Lee;D.S. Kim;Y.H. Cho;C.E. Cho
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.6 no.3
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    • pp.399-405
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    • 1996
  • The present buried contact (BC) solar cell research at SAIT includes the development of a processing sequence suitable for production of the single sided (SS) BC solar cells. This paper presents some results for large area ($45cm^{2}$) SSBC cells fabricated on FZ and CZ silicon substrates. Cell efficiencies in excess of 18% fabricated on FZ, p-type, 0.5 ohm-cm, and over 16% on CZ p-type, 10~20 ohm-cm, wafers have been demonstrated. Both the FZ and CZ wafers were chemically textured. These results are preliminary and the exploration of double sided (DS) sequence, which is the future BC structure would lead to over 17% and 20% efficiency cells on CZ and FZ substrates respectively. The cost of solar cells can be reduced further if the many high temperature steps can be reduced to only one. This would be very advantageous to very poor quality substrates such as the CZ grown wafers.

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The Evolution of Dynamically Recrystallized Microstructure for SCM 440 (SCM 440 강재의 동적 재결정 조직 변화에 관한 연구)

  • 한형기;유연철
    • Transactions of Materials Processing
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    • v.10 no.1
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    • pp.35-41
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    • 2001
  • The high temperature deformation behavior of SCM 440 can be characterized by the hot torsion test in the temperature ranges of $900^{\circ}C$~$1100^{\circ}C$ and strain rate ranges of 0.05/sec~5/sec. The aim of this paper is to establish the quantitative equation of the volume fraction of dynamic recrystallization (DRX) as a function of processing variables, such as strain rate ($\varepsilon$), temperature (T), and strain ('$\varepsilon$). During hot deformation, the evolution of microstructure could be analyzed from work hardening rate ($\theta$). For the exact prediction of dynamic softening mechanism the critical strain ($\varepsilon_c$), the strain for maximum softening rate ($\varepsilon^*$ and Avrami' exponent (m') were quantitatively expressed by dimensionless parameter, Z/A, respectively. The transformation-effective strain-temperature curve for DRX could be composed. It was found that the calculated results were agreed with the experimental data for the steel at any deformation conditions.

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Ultrasonic Attenuation due to the Changes of Grain Size and microstructure of SCM440 Steel (SCM440 강의 결정입도와 조직의 변화에 따른 초음파 감쇄)

  • Park, Eun-Su;Gang, Gye-Myeong;Kim, Seon-Jin;Jang, Sun-Sik
    • Korean Journal of Materials Research
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    • v.3 no.6
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    • pp.585-592
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    • 1993
  • The effects of grain size and microstructure on the ultrasonic attenuation was investigated with SCM440 steel quenched and tempered at various temperatures. The ultrasonic attenuation was primarily due to the grain boundary scattering and the ultrasonic attenuation coeffecient increased with increasing grain size. In the meantime, it was found that the ultrasonic attenuation coefficient decreased with increasing tempering temperature. The dependence of ultrasonic attenuation coefficient on the frequency of ultrasonic wave had linear relationship on a log-log scale and was proportional to the Roney's equation.

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A Study on the Turning of SCM440 Hardened Steel (SCM440 경화 처리강의 선삭저항에 관한 연구)

  • 정기영
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.5
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    • pp.102-107
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    • 1999
  • In this paper hardened SCM440 material and annealed SCM440 material are for cutting experiments by the cutting con-dition which is chosen respectively by tool three components of cutting force are recorded using multicorder, Then the surface roughness for various force are measured by Roughness Tester. The results of the experiment are summarized as follow. The hardened material cut by ceramic tool(BX20) gives the highest radial component values among the cutting resistance radial components is increased higher for the higher cutting speed even though vertical component and axial component tend to decrease. But when the annealed material was cut increase in cutting speed results in the increase of three component forces. Since ceramic insert tip used the experiment hardly affect Built-up Edge and heat the cutting resistance decrease slightly regardless of the increased of cutting speed. The hardened material has higher three compo-nent force value than the annealed material because the material of high hardness is increased cutting resistance. The low-est cutting forces for hardened material and annealed material are shown in the cutting speed of 60m/min and 180m/min. respectively.

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Axial Loading Behaviors and ACI 440 Code Applied Ultimate Axial Strength Formula of CFRP Strengthened Circular CFT Columns (탄소섬유쉬트로 보강된 원형CFT기둥의 압축거동과 ACI 440 code를 응용한 압축내력예측식 제안)

  • Park, Jai-Woo;Hong, Young-Kyun;Choi, Sung-Mo
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.2 no.1
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    • pp.23-29
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    • 2011
  • This study investigates the axial behavior of CFRP strengthened circular CFT columns and proposes the design formula of CFRP strengthened circular CFT columns. 10 specimens were prepared and axial loading test were conducted to investigate the retrofitting effects of CFRP composites on CFT columns. The main parameters are the number of FRP sheets and D/t ratio. Test results showed that the CFRP retrofitting enhanced the load bearing capacity of the circular CFT columns. Finally, A ACI 440 code applied ultimate axial strength formula is proposed to predict the ultimate strength of CFRP strengthened circular CFT columns. The proposed formula are good agreement with the test results.

Effect of Microstructure on Dynamic Tensile Characteristics of SPRC440 Sheet (SPRC440 강판재의 미세조직 구성이 동적 인장 특성에 미치는 영향)

  • Lee, S.H.;Rhyim, Y.M.;Lee, J.H.;Kim, I.B.;Kim, Y.D.
    • Transactions of Materials Processing
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    • v.20 no.4
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    • pp.309-315
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    • 2011
  • The behavior of metallic materials at high strain rates shows different characteristics from those in quasi-static deformation. Therefore, the strain rate should be considered when simulating crash events. The objective of this paper is to evaluate the dynamic tensile characteristics of SPRC440 as a function of the volume fraction of phases. As-received SPRC440 is composed of ferrite and pearlite phases. However, ferrite and martensite phases were observed after heat treatment at $730^{\circ}C$ and $780^{\circ}C$ for 5 minutes, as expected by calculations based on the curves from dilatometry tests. High cross-head speed tensile tests were performed to acquire strain-stress curves at various strain rates ranging from 0.001 to $300\;s^{-1}$, which are typical in real vehicle crashes. It was observed that the flow stress increases with the strain rate and this trend was more pronounced in the as-received specimens consisting of ferrite and pearlite phases. It is speculated that the dislocation density in each phase has an influence on the strain rate sensitivity.

Evaluation on Dynamic Behavior of Friction Welded Joints in Alloy718 to SCM440 using Acoustic Emission Technique (Alloy718/SCM440 마찰용접재의 AE에 의한 동적 거동평가)

  • Kim, Dong-Gyu;Kong, Yu-Sik;Lee, Jin-Kyung
    • Journal of the Korean Society of Industry Convergence
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    • v.22 no.5
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    • pp.491-497
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    • 2019
  • Dissimilar friction welding were produced using 15 mm diameter solid bar in superalloy(Alloy718) to chrome molybdenum steel(SCM440) to investigate their mechanical properties. Consequently, optimal welding conditions were n=2000 rpm, HP=60 MPa, UP=120 MPa, HT=10 sec and UT=10 sec when the metal loss(Mo) is 3.5 mm. Acoustic Emission(AE) technique was applied to analyze the dissimilar friction welding of Alloy718 and SCM440. The relationship between the AE parameters and dissimilar friction welding of both material was discussed. In the case of heating time of 6 sec, 10 sec, 14 sec and 20 sec, 5 AE events per 0.5 seconds and energy about $2.7{\times}10^{10}$ were exhibited in heating time. In upsetting time, resulting in various numbers of events per second and very low energy. The frequency range of the signal generated during the heating time was about 200 kHz. However, the upsetting time resulted in a wide range of signals from very low frequency to high frequency of 500 kHz due to rapid plasticity of the material.

A crofton style formula and its application on the unit sphere $ *$

  • Y. D. Chai;Lee, Young-Soo
    • Bulletin of the Korean Mathematical Society
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    • v.33 no.4
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    • pp.537-544
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    • 1996
  • Crofton's formula on Euclidean plane $E^2$ states: Let $\Gamma$ be a rectifiable curve of length L and let G be a straight line. Then $$ \int_{G \cap \Gamma \neq \phi} n dG = 2L $$ where n is the number of the intersection points of G with the curve $\Gamma$.

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$[Ni(dppe)_2]$의 합성 및 구조 (Synthesis and Structure of $[Ni(dppe)_2] (dppe=Ph_2PCH_2CH_2PPh_2)$)

  • Kim, Wan -Sung;Lee, Ji-Hwa;Lee, Soon W.
    • Korean Journal of Crystallography
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    • v.11 no.2
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    • pp.80-83
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    • 2000
  • Compound [Ni(P(OEt)3)4] (1) reacted with bis(diphenylphosphino)ethane (Ph2PCH2CH2Ph2, dppe) to give bis(bis(diphenylphosphine)ethane)nickel(0), [Ni(dppe)2] (2). Compound 2 was characterized by spectroscopy (1H-and 31P{1H}-NMR) and X-ray crystallography. Crystallographic data for 2: monoclinic space group P21/n, a=9.826(1)Å, b=21.167(2)Å, c=21.425(2)Å, β=91.957(9)°, Z=4, R(wR2)=0.0377(0.0882).

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