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Design Methodology for Transformers Including Integrated and Center-tapped Structures for LLC Resonant Converters

  • Jung, Jee-Hoon;Choi, Jong-Moon;Kwon, Joong-Gi
    • Journal of Power Electronics
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    • v.9 no.2
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    • pp.215-223
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    • 2009
  • A design methodology for transformers including integrated and center-tapped structures for LLC resonant converters is proposed. In the LLC resonant converter, the resonant inductor in the primary side can be merged in the transformer as a leakage inductance. And, the absence of the secondary filter inductor creates low voltage stress on the secondary rectifiers and is cost-effective. A center-tapped structure of the transformer secondary side is widely used in commercial applications because of its higher efficiency and lower cost than full-bridge structures in the rectifying stages. However, this transformer structure has problems of resonance imbalance and transformer inefficiency caused by leakage inductance imbalance in the secondary side and the position of the air-gap in the transformer, respectively. In this paper, gain curves and soft-switching conditions are derived by first harmonic approximation (FHA) and operating circuit simulation. In addition, the effects of the transformer including integrated and center-tapped structures are analyzed by new FHA models and simulations to obtain an optimal design. Finally, the effects of the air-gap position are analyzed by an electromagnetic field simulator. The proposed analysis and design are verified by experimental results with a 385W LLC resonant converter.

Effects of Preparation Conditions on Thermal and Electrical Properties of Oil-based Nanofluids for Transformer Application (변압기 냉각용 오일 기지 나노유체의 제조조건이 열 및 전기적 특성에 미치는 영향)

  • Choi, Cheol;Yoo, Hyun-Sung;Oh, Jae-Myung
    • Korean Journal of Materials Research
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    • v.17 no.9
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    • pp.493-499
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    • 2007
  • Oil-based nanofluids were prepared by dispersing nonconducting fibrous $Al_2O_3$ and spherical AlN nanoparticles in transformer oil. In this study, the effects of wet grinding and surface modification of particles on thermal and electrical properties of nanofluids were investigated. Grinding experiments were conducted with high-speed bead mill and ultrasonic homogenizer and nanoparticles were surface modified by oleic acid and polyoxyethylene alkyl acid ester(PAAE) in n-hexane or transformer oil, at the same time. It is obvious that the combination of nanoparticle, dispersant and dispersion solvent is very important for the dispersity of nanofluids. For nanofluids containing 1.0vol.% AlN particles in transformer oil, the enhancement of thermal conductivity was 11.6% compared with pure transformer oil. However, the electric-insulating property of AlN nanofluids was very low due to used dispersant itself. Therefore, the effect of the dispersant on thermal/electrical/physical properties of the transformer oil should be considered before selecting a proper dispersant.

Characteristics of Utility Transformer on Household Single-Phase ESS-PCS According to LC Filter Location (주택용 단상 ESS-PCS의 LC 필터위치에 따른 상용변압기의 특성)

  • Kim, Yong-Jung;Kim, Hyosung
    • The Transactions of the Korean Institute of Power Electronics
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    • v.23 no.2
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    • pp.101-105
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    • 2018
  • Shortage of electric power occurs frequently along with increased electric power demand. ESS is a precaution to solve this issue. Household ESS has a capacity of approximately 3 kW/7 kWh. Household ESS batteries are typically designed with nominal voltages between 40 and 50 V. To connect household ESS with a 220 V AC system, low battery voltages in power conditioning system (PCS) should be boosted. To boost low battery voltage and match it with AC grid voltage, the use of a transformer for a commercial frequency can be considered. To attenuate switching harmonics of the household single-phase ESS-PCS, LC filter can be installed in two positions: on the primary side or on the secondary side of a transformer. A method has been used generally in single-phase inverters for the ESS-PCS. In another method, however, the output efficiency of the ESS-PCS may be decreased. Parasitic components of the transformer can affect voltage losses, when the square wave with the switching frequency in the ESS-PCS is passed through the transformer windings. In this work, the characteristics of the transformer according to the position of an LC filter are investigated for household single-phase ESS-PCS.

A Study on the Comparison of the Vibration Data in Cast Resin Transformer According to the Load Type (부하 형태에 따른 몰드변압기에서의 진동데이터 비교에 관한 연구)

  • Shong, Kil-Mok;Choi, Myung-Il;Kim, Young-Seog;Bang, Sun-Bae;Kim, Chong-Min
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.26 no.4
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    • pp.75-81
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    • 2012
  • In this study, vibration characteristics in according to the load type of cast resin transformer using vibration measurement device were compared. Measurement conditions are the same installation and operation of the three-phase cast resin transformer. If the load increases in transformer using the rotating machinery, the frequency is growing. In the transformer using the lighting and heating loads, it's detected the 55 [${\mu}m/s$] in or outside and 120 [${\mu}m/s$] or more at 60[Hz], the 30 [${\mu}m/s$] in or outside at 120[Hz], and the 70 [${\mu}m/s$] in or outside at 420[Hz]. When increases the loads, it's appeared the 60 [${\mu}m/s$] or less at 450[Hz] or more in rotating machinery, but the velocity of lighting and lighting loads are appeared from 5[${\mu}m/s$] to 115[${\mu}m/s$] inside the 420[Hz] in the same load condition of 20[%]. Through this study, it's verified that there are differences the internal vibration in according to the type of load in cast resin transformer.

A Study on the Transformer Spare Capacity in the Existing Apartments for the Future Growth of Electric Vehicles (전기자동차 보급에 따른 기존 아파트의 변압기용량 한계시점에 대한 연구)

  • Choi, Jihun;Kim, Sung-Yul;Lee, Ju
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.65 no.12
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    • pp.1949-1957
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    • 2016
  • Rapid Expansion of EVs(Electric Vehicles) is inevitable trends, to comply with eco-friendly energy paradigm according to Paris Agreement and to solve the environment problems such as global warming. In this paper, we analyze the limit point of transformer acceptable capacity as the increase of power demand considering EVs supply in the near future. Through the analysis of transformer utilization, we suggest methods to analyze the spare capacity of transformer for the case of optimal efficiency operation and emergency operation respectively. We have the results of 18.4~29% spare capacity for the charging infrastructure to the rated capacity of transformer by analyzing the existing sample apartments. It is analyzed that the acceptable number of EVs is 0.09~0.14 for optimal efficiency operation and 0.06~0.13 for emergency operation. Therefore, it is analyzed the power demand of EV will exceed the existing transformer spare capacity in 7~8 years as the annual growth rate of EVs is prospected 112.5% considering current annual growth rate of EVs and the government EV supply policy.

Voltage Step-down Characteristics of Modified Ring/Dot-type Piezoelectric Transformer using Pb[(Mn1/3Sb2/3)0.05Zr0.475]O3 Ceramics (Pb[(Mn1/3Sb2/3)0.05Zr0.475]O3세라믹스를 이용한 변형 Ring/Dot형 압전세라믹 변압기의 감압특성)

  • 남성진;남효덕;손준호;이준형
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.17 no.2
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    • pp.171-177
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    • 2004
  • Voltage step-down characteristics in Ring/Dot type piezoelectric transformer were examined as a function of the area of input electrode when the area of output electrode is fixed. The effects of driving frequency and load resistance on the voltage step-down characteristics were also examined. Voltage gain was greatly dependent on the driving frequency and load resistance, and showed a maximum gain at resonance frequency of the step-down transformer. The frequency where the maximum cutout voltage appears increased about 0.2% as the load resistance increased from 10 to 150 Ω. As the area of input electrode increased, the voltage gain and the efficiency of the transformer increased. Frequency dependence of efficiency of the step-down transformer revealed a similar tendency with the voltage gain curves. The maximum efficiency remarked 94% when the input voltage and the load resistance were 20 Vpp and 120 Ω, respectively.

Temperature Setpoint Algorithm for the Cooling System of a Tilting Train Main Transformer (틸팅열차 주변압기 냉각시스템의 온도설정알고리즘)

  • Han, Do-Young;Noh, Hee-Jeon;Won, Jae-Young
    • Proceedings of the SAREK Conference
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    • 2008.11a
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    • pp.387-392
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    • 2008
  • In order to improve the efficiency of the main transformer in a tilting train, the optimal operation of a cooling system is necessary. For the development of the optimal control algorithm of a cooling system, the mathematical model of a main transformer cooling system was developed. This includes the dynamic model of a main transformer, an oil pump, an oil cooler and a blower. The system algorithm of a cooling system, which consists of the temperature setpoint algorithm and the temperature control algorithm, was developed. Optimal oil temperatures of the inlet and the outlet of the main transformer were obtained by considering the total electric power consumption of the system. The oil inlet temperature was controlled by the blower and the oil outlet temperature was controlled by the oil pump. A simulation program was developed by using the mathematical model and the system algorithm. Simulation results showed that the system algorithm developed from this study may be effectively used to control the main transformer cooling system in a tilting train.

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Analysis on Characteristics of Core and Winding Vibration in Cast Resin Transformer (몰드변압기 철심과 권선 진동 특성분석)

  • Kim, Chong-Min;Choi, Myung-Il;Kim, Young-Seog;Bang, Sun-Bae;Shong, Kil-Mok
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.26 no.10
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    • pp.52-59
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    • 2012
  • In this paper, The cast resin transformer's vibration is measured using noncontact raser vibrometer(LV110D). The vibration characteristics of transformer windings and core are analyzed for relation between vibration magnitude and cause. Using the analysis results, the technique is presented to diagnose cast resin transformer. which is able to diagnose transformer' deformation in winding and core geometry. The magnetostriction and electromagnetic force act on the core and windings, causing them to vibrate. The vibration from windings and core penetrates into transformer cast resin and reaches the outside walls. The fundamental frequency of the core and windings vibration signal is twice that of the power frequency(120Hz). The results show that the magnitude of core vibration is linear to driving voltage amplitude and magnitude of windings vibration is increased to loading current under the some level and then stabilized.

3-Phase Transformer Isolated Multi-level Inverter Using Common Arm (공통암을 이용한 3상 변압기 절연 멀티레벨 인버터)

  • Song, Sung-Geun;Park, Sung-Jun;Kim, Dong-Ok;Lim, Young-Cheol;Kim, Kwang-Heon
    • The Transactions of the Korean Institute of Power Electronics
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    • v.12 no.2
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    • pp.149-156
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    • 2007
  • The number of transformer and the size of transformer in inverter using 3-phase transformer could be reduced compare with a multi-level inverter using single phase transformer. but still the 3-phase transformer inverter needs many switches. In this study, we proposed the isolated multi-level inverter using 3-phase transformers and common arm, in this paper. Also, using phase angle control method with switching frequency equal to output fundamental frequency, harmonics component of output voltage and switching loss can be reduced. Finally, We tested multi-level inverter to clarify electric circuit md reasonableness through Matlab simulation and experiment by using prototype inverter.

Electrical Properties of Thickness-Vibration-Mode Multilayer Piezoelectric Transformer using Low Temperature Sintering (Pb,Ca,Sr,)(Ti,Mn,Sb)O3 Ceramics (저온소결 (Pb,Ca,Sr,)(Ti,Mn,Sb)O3 세라믹스를 이용한 두께진동모드 적층 압전 변압기의 전기적 특성)

  • Yoo, Ju-Hyun;Yoo, Kyung-Jin;Kim, Do-Hyung
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.20 no.11
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    • pp.948-952
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    • 2007
  • In this study, a low temperature sintering multilayer piezoelectric transformer for a DC-DC converter was manufactured using $(Pb,Ca,Sr,)(Ti,Mn,Sb)O_3$ ceramics. Its electrical properties were investigated according to the variation in frequency and load resistance. The voltage step-up ratio of the multilayer piezoelectric transformer showed a maximum value at a resonant frequency of input part and increased with an increase of load resistance. The efficiency of the multilayer piezoelectric transformer showed the highest value at a load resistance of 17 $\Omega$. The output power was increased with increasing input voltage. Temperature increase of the multilayer piezoelectric transformer was increased with the increase of output power. At the load resistance of 17 $\Omega$, the multilayer piezoelectric transformer showed the temperature rises of about $20^{\circ}C$ at the output power of 18 W, and stable driving characteristics.