• Title/Summary/Keyword: 피로 내구성

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Durability Assessment of a Control Arm Using 1/4 Car Test (1/4차량 시험을 통한 상부 컨트롤 암의 내구성 평가)

  • Ha, Min-Soo;Son, Hwan-Jung;Kim, Jong-Kyu;Park, Young-Chul
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.6
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    • pp.16-20
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    • 2010
  • This study proposes a structural design method for the upper control arm installed at the rear side of a SUV. The weight of control arm can be reduced by applying the design. In this research, the former includes optimization technology, and the latter the technologies for selecting aluminum as a steel-substitute material. Strength assessment is the most important design criterion in the structural design of a control arm. At the proto design stage of a new control arm, FE (finite element) analysis is often utilized to predict its strength. In this study, the kriging interpolation method is adopted to obtain the minimum weight satisfying the strength constraint and durability criteria. The optimum results determined from the in-house program are compared with those of ANSYS WORKBENCH. The durability assessment is obtained by a index of fatigue durability and trial & error method, MSC. Fatigue program.

Structural Durability Analysis of Tie Rod (타이로드의 구조적 내구성 해석)

  • Han, Moon-Sik;Cho, Jae-Ung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.5
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    • pp.68-75
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    • 2012
  • This study aims at the structural analysis of vibration and fatigue according to the tie rod configuration. The maximum displacement amplitude is happened at 156Hz by harmonic vibration analysis, this tie rod model can be broken as the weakest state. Among the cases of nonuniform fatigue loads, 'SAE bracket history' with the severest change of load becomes most unstable but 'Sine wave' becomes most stable. In case of 'Sine wave' with the average stress of 0MPa and the amplitude stress of 570MPa, the possibility of maximum damage becomes 70%. This stress state can be shown with 140 times more than the damage possibility of 'SAE bracket history' or 'SAE transmission'. The structural result of this study can be effectively utilized with the design on tie rod by investigating prevention and durability against its damage.

Durability Study of Subway Brake Disc and Wheel-type Brake (지하철의 브레이크 디스크와 차륜방식브레이크의 내구성 연구)

  • Han, Moonsik;Cho, Jaeung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.7
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    • pp.22-28
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    • 2019
  • In this study, as part of the subway braking system, the structural analysis was performed with the fatigue analysis by comparing subway brake disc and wheel-type brake. When structural analysis was performed, it was possible to verify that the wheel-type brake were higher than the brake discs in case of total deformation. As the same loading conditions were given to the subway brake disc and wheel-type brake, wheel-type brakes was shown to have more deformation than brake disk but lower damage than the subway brake disc. Comparing with each fatigue loading condition, the maximum fatigue life for 'Sample history' is found to be about 60 times longer than for 'SAE bracket history'.

Durability Study due to Shape of Clutch Pressure Plate (클러치 압력판의 형상에 따른 내구성 연구)

  • Han, Moonsik;Cho, Jaeung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.7
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    • pp.36-41
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    • 2019
  • The design of pressure plate for automotive clutch also has been improved. The tension of the clutch spring compresses the clutch plate onto the flywheel to deliver the power. In this study, three types of pressure plate for clutch were modelled by using CATIA program, and the structural analyses due to external forces were performed with ANSYS program. It is thought that this study result can be used to verify the stability and strength according to the shape of the pressure plate.

Durability Analysis of Welding Bogie Frames for Rolling Stocks According to EN Standard (EN규격에 준한 철도차량 용접대차프레임 내구성 해석)

  • Kim, C.S.;Ahn, S.H.;Chung, K.W.;Park, C.S.;Kim, S.S.;Jang, C.S.
    • Proceedings of the KAIS Fall Conference
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    • 2011.05b
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    • pp.832-835
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    • 2011
  • 최근까지 용접구조물의 피로설계는 용접품질 수준에 따라 공칭응력 또는 핫스팟 응력에 의한 S-N선 도로부터 수행하였다. 본 연구에서는 유한요소망의 크기에 덜 민감하면서 기존의 하중모드형식, 두께 효과 및 용접결합형식에 상관없는 등가구조응력(E2S2) 접근법을 이용한 Master S-N선도로부터 철도차량 대차프레임의 피로수명을 평가하고자 한다. 또한 합리적인 철도차량 용접대차프레임의 피로해석 연구일환으로서, 다축피로조건인 EN규격의 피로시험조건하에 이의 피로수명을 평가하고자 한다.

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Durability Analysis on Fatigue of Caliper Cylinder (캘리퍼 실린더의 피로에 대한 내구성 해석)

  • Han, Moonsik;Cho, Jaeung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.23 no.2
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    • pp.208-213
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    • 2015
  • In this study, two models due to the configuration of caliper cylinder among the parts of automotive brake system are studied by structural and fatigue analysis. As the maximum equivalent stress at model 2 becomes 1.5 times lower than model 1, model 2 can endure load higher than model 1. In case of fatigue damage analysis on model 1 and 2, model 1 has the damage area more than model 2. Fatigue damage at model 1 happen more than model 2. These study results can be effectively utilized with the design on caliper cylinder by anticipating prevention against its damage and investigating durability.

A study on fatigue fracture under non-constant load (불균일 하중을 받는 피로 파괴에 관한 연구)

  • Cho, Jae-Ung;Lee, Eun-Jong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.5 no.4
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    • pp.286-291
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    • 2004
  • There are fatigue fractures at the practical area. The fatigue load happens non- constantly. As it is impossible to be predicted, it can not be known when the fracture happens. Non -constant fatigue load is simulated in this study. The stability and the life of the material are analyzed theoretically by the program of Ansys workbench. These results are greatly applied as the practical structures to predict the prevention of failure and the endurance.

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A study on fatigue fracture under non-constant load (불균일 하중을 받는 피로 파괴에 관한 연구)

  • Cho Jae-Ung;Lee Eun-Jong
    • Proceedings of the KAIS Fall Conference
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    • 2004.06a
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    • pp.100-102
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    • 2004
  • There are fatigue fractures at the practical area. The fatigue load happens non- constantly. As it is impossible to be predicted, it can not be known when the fracture happens. Non -constant fatigue load is simulated in this study. The stability and the life of the material are analyzed theoretically by the program of Ansys workbench. These results are greatly applied as the Practical structures to Predict the prevention of failure and the endurance.

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Flow-structure Interaction Analysis for Durability Verification by the Wind Force of Outdoor Evacuation Stairs (옥외형 피난계단의 풍압에 따른 내구성 검증을 위한 유동-구조 연성해석)

  • Lee, Suk Young
    • Journal of Energy Engineering
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    • v.29 no.3
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    • pp.97-102
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    • 2020
  • In this study, one-way fluid structure interaction analysis was adapted to verify the durability of the outdoor evacuation stair structure operated in the event of a fire when wind pressure caused by a typhoon was applied. To this end, flow analysis was performed with the flow field around the structure of the evacuation stair in a steady state, and the durability was analyzed through structural analysis such as structural stress, deformation, and fatigue life using these analysis results by fluid data input data for structural analysis. As a result of flow numerical analysis, the air flow was different according to the shape of the evacuation stair structure, and this flow velocity distribution generated by the total pressure on the structure surface. Through the structural analysis results calculated by this total pressure, the safety factor calculated as the maximum stress value was found to be more than the safety factor, and durability was proven by fatigue life and deformation analysis.

Improvement in Fatigue Durability of RC Beams Strengthened with Carbon Fiber Sheets (탄소섬유시트로 보강된 RC 보의 피로내구성 향상에 관한 연구)

  • Park, Jeong-Yong;Kim, Seong-Do;Jo, Baik-Soon;Kim, In-Tae;Cheung, Jin-Hwan
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.10 no.6
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    • pp.205-212
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    • 2006
  • In recent investigations, reinforced concrete beams strengthened with Carbon Fiber Sheets (CFS) subjected to fatigue loading were reported to be failed at the ends of CFS by its debonding. U-shaped CFS were attached to both ends of the CFS when fatigue tests on strengthened beams were conducted to delay and/or prevent fatigue failures of adhesive interface. The experimental parameters of this study were the usage of anchorage at the ends of CFS, the number of CFS layers, and the applied load levels of 60%~90% of the static ultimate load obtained from the static tests. The failure modes and the load cycle-deflection relations were observed and discussed from the experimental results. Those results also showed that the U-shaped anchoring system changes the fatigue failure modes and influences greatly on the fatigue capacity of the strengthened beams.