• Title/Summary/Keyword: 폴리머시멘트 모르타르

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Mechanical Properties of Repair Mortar Incorporated with Bio Polymer (바이오 폴리머를 이용한 구조물 보수용 모르타르의 역학적 특성 평가)

  • Lee, Sun-Mok;Hyun, Jung-hwan;Kwon, Ki-Seong;Kim, Yun-Yong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.6
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    • pp.97-104
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    • 2018
  • In recent years, more than 5,000 tons of sargassum honeri have been infested in the southern coast and the coast of Jeju Island, causing serious damage to the farms and fisheries, and environmental problems. The alginate contained in the sargassum honeri is a natural polymeric substance mainly used for medicines and foods. However, since there is no way to utilize it in large quantities, a study was carried out to utilize bio polymer obtained from sargassum honeri in producing polymer mortar for repairing deteriorated infrastructures. From the tests of setting time, it was found that the L0BP12 mixture containing 12% of bio polymer increased the setting time by 20% as compared with the L12BP0 mixture using only synthetic polymer. From the tests of water absorbtion, the LOBP12 combination decreased by 0.36% compared to Plain-URHC using ultra rapid hardening cement. This indicated that the watertightness of the mortar was increased by the incorporation of the bio polymer. In the compressive and flexural strength tests, the strength decreased as the amount of bio polymer increased. The incorporation rate of the maximum bio polymer satisfying the KS F 4042 standard was determined to be 12%. In addition, the bond strength of the mortar produced with biopolymer was higher than that of Plain-URHC specimens, and it was confirmed that incorporation of bio polymer improves bond strength of mortar.

A Study on the Basic Properties of Polymer Cement Mortar Using SBR Latex with Blast-Furnace and Fly Ash (폴리머 디스퍼전 SBR과 고로슬래그 미분말 및 플라이애시를 사용한 폴리머 시멘트 모르타르의 기초적 성질에 관한 연구)

  • Kim, Wan-Ki;Jo, Young-Kug
    • Journal of the Korea Institute of Building Construction
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    • v.21 no.1
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    • pp.1-10
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    • 2021
  • The purpose of this study is to evaluate the improvement of flow, compressive and flexural strengths of polymer cement mortar(PCM) using SBR latex mixed with blast-furnace slag and fly ash. The test specimens were prepared with SBR polymer dispersion, two types of admixture (blast-furnace slag and fly ash), five polymer-cement ratios (P/C; 0, 5, 10, 15 and 20%), and six admixture contents (0, 3, 5, 10, 15 and 20%), plain cement mortar was also made for comparison. From the test results, the flow of PCM was significantly improved compared to ordinary cement mortar, but the flow was slightly reduced when mixed with blast-furnace slag, and the flow was similar to PCM when mixed with fly ash. In addition, the compressive strength of PCM mixed with admixtures was significantly improved, but the flexural strength did not improve except for some mortars. It can be stated that the optimum mix proportions of PCM using SBR with admixture contents 10 to 15% and P/C 10% for the compressive strength improvement, and P/C 20% for flexural strength improvement are recommended respectively in this study.

Effect of Addition of Ground Granulated Blast-furnace Slag on Strength Properties of Autoclaved Polymer-Modified Concrete (오토클레이브 양생 폴리머 시멘트 콘크리트의 강도성상에 미치는 고로슬래그 미분말 혼입의 영향)

  • 주명기
    • Journal of the Korea Concrete Institute
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    • v.14 no.4
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    • pp.608-614
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    • 2002
  • The effects of slag content and polymer-binder ratio on the strength properties of autoclaved SBR-modified concretes using ground granulated blast-furnace slag(slag) and a styrene-butadiene rubber (SBR) latex are examined. As a result, the compressive and tensile strengths of the autoclaved SBR-modified concretes using slag increase with increasing slag content, and reach a maximum at a slag content 40%, and increase with increasing polymer-binder ratio. In particular, the autoclaved SBR-modified concretes with a slag content of 40% provide about three times higher tensile strength than unmodified concretes. Such high strength development is attributed to the high tensile strength of SBR polymer and the improved bond between cement hydrates and aggregates because of the addition of SBR latex.

Tensile and Adhesive Properties of Polymer Cement Mortar with EVA Emulsion, Blast-Furnace Slag and Fly Ash as a Repair Material (보수재료로서 EVA 에멀젼과 고로슬래그 미분말 및 플라이애쉬를 혼입한 폴리머 시멘트 모르타르의 인장·접착특성)

  • Jo, Young-Kug
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.35 no.11
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    • pp.147-154
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    • 2019
  • The purpose of this study is to evaluate the effect of admixtures as blast-furnace slag(BF) and fly ash(FA) on tensile and adhesive properties of polymer cement mortar(PCM) with EVA emulsion. The test specimens are prepared with five polymer-cement ratio(P/C) and five admixture contents, and tested for tensile strength and adhesion in tension. From the test results, the tensile strength and adhesion in tension could be improved by an appropriate combination of P/C and admixture contents. In particular, the maximum of tensile strength of PCM with P/C 10% and BF content of 10% is 4.70MPa which is about 1.55 times higher than that of plain mortar, and about 1.22 times that of PCM that does not contain any mixture. The ratio of adhesion in tension to tensile strength of PCM with admixtures averaged 55.8%. It is also apparent that admixture contents of 5% or 10% could be proposed for improvement of tensile strength and adhesion in tension of PCM.

Status and Future Prospect of Precast Products Using Polymer Concrete (폴리머 콘크리트 공장제품의 개발 현황 및 전망)

  • 연규석;주명기
    • Magazine of the Korea Concrete Institute
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    • v.14 no.6
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    • pp.49-54
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    • 2002
  • 아직까지 우리나라에서 폴리머 시멘트 콘크리트가 콘크리트와 같이 광범위하게 사용되고 있는 것은 아니지만 건설재료로서의 사용이 증가하는 추세에 있다. 폴리머 콘크리트의 제조에는 결합재로서 물이나 시멘트가 전혀 사용되지 않고 수지(resin)만을 사용한다. 각종 수지가운데 많이 이용되고 있는 것은 에폭시 수지, 불포화 폴리에스테르 수지, 우레탄 수지, 퓨란 수지 등이 있다. 그러나 원료사정이 국가마다 다르기 때문에 폴리머 콘크리트의 결합재로 사용되는 액상수지 역시 차이가 있다. 우리나라의 경우는 에폭시수지, 불포화 폴리에스테르 수지 및 우레탄 수지가 주로 사용되고 있으며, 가까운 일본의 경우는 폴리머 콘크리트의 결합재로서 워커 빌리티, 저온경화성, 내후성 등이 우수한 메타크릴산 메틸도 사용되고 있다. 또한 폴리머 모르타르 및 콘크리트의 경화반응에 방해를 주지 않도록 충전재 및 골재 등은 건조시켜 함수율이 0.5 % 이하가 되도록 사용하고 있으나, 지금은 흡수제, 가교제 등의 혼화재료가 개발되어 함수율을 3% 까지 허용하고 있으며, 지금까지 불가능하게 생각되었던 폴리머 콘크리트에 대한 레디믹스트 콘크리트(레미콘) 개발도 흥미를 끌고 있다.(중략)

Mechanical Properties and Field Implementation of Floor Mortar Incorporated with VAE Polymer (VAE 폴리머를 이용한 모르타르 바닥재의 역학적 특성과 현작 적용성)

  • Bang, Jin-Wook;Lee, Sun-Mok;Kim, Yun-Yong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.21 no.3
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    • pp.27-34
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    • 2017
  • Recently, the importance of the industrial warehouse floor has been increasing due to the development of the distribution and logistics industry. In this present study, an early-hardening polymer floor mortar which can compensate for the limitation of conventional cement based floor mortar regarding fluidity and long curing time was developed. In order to achieve the early-hardening of mortar characteristic ultra rapid hardening cement was used as binder. Four types of mixture proportions in accordance with the vinyl acetate ethylene(VAE) polymer contents with range from 10% to 20% and the other proto proportion without VAE polymer were designed. Mechanical experiments including the fluidity test, compressive strength test, bending test, bond test, and abrasion test were conducted for all mixture proportions. From the flow test result, it was possible to achieve the high flow with 250 mm by controlling the amount of superplasticizer. The incorporation of VAE polymer was found to affect the compressive strength reduction, however, the flexural strength was higher than that of the proto mixture, and it was evaluated to increase the compressive strength / flexural strength ratio. Moreover, at least 2.6 times higher bond strength and more than 4 times higher abrasion resistance were secured. From the mechanical experiments results, the optimum mixing ratio of the VAE polymer was determined to be 10%. As a result of application and monitoring, it shows that it has excellent resistance to cracking, discoloration, impact, and scratch as well as bond performance compared to the cement based floor mortar.

A study on the mechanical properties of the polymer cement mortar in a high temperature region (고온영역에서의 폴리머시멘트모르타르의 역학적 특성연구)

  • Yoon, Ung-Gi;Seo, Dong-Goo;Kwon, Young-Jin;Kim, Hyung-Jun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.11a
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    • pp.113-114
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    • 2014
  • Though polymer cement mortar is widely used to repair or reinforce concrete as it has superior adhesion, dense internal structure, chemical resistance, and workability in comparison to those of general cement mortar, studies on its behaviors in high temperature environment such as fire is urgently required. Accordingly, in this experiment, the degrees of reduction in the compressive strength at different temperatures was grasped applying ISO834 Heating Curve, and the effect of polymer content and type on compressive strength could be determined. As a result of this experiment, it is found that polymer type and content have a big effect on reduction of compressive strength in high temperature range, and not only the dynamic characteristics but also the combustion characteristics in high temperature range are required to be studied considering occurrence of a fire in the future.

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Strengths and Corrosion-Inhibition of Epoxy-Modified Mortars Contaning Nitrite-Type Hydrocalumite (에폭시수지와 아질산형 하이드로칼루마이트를 병용한 폴리머 시멘트 모르타르의 강도 및 방청성)

  • Kim, Joo-Young;Kim, Wan-Ki
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.05a
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    • pp.53-55
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    • 2013
  • Nitrite-Type hydrocalumite (calumite) is a material that can provied a self-corrosion inhibition function to the reinforce concrete. In this study, bisphnol A·F type epoxy-midified mortars without hardner contaning calumite is prepared with various polimer-binder ratios, calumite contents and tow types of curing condition, and tested for flexural and compressive strength tensile strength and corrosion-inhibition. As a result, in the case of wet/dry curing condition, strengths of bisphnol A·F type epoxy-modified mortars without hardener contaning calumite is inclined to decrease with increasing of polymer-binder ratio and calumite content. However, dry cured specimens are slightly improved by using bisphnol A·F type epoxy resin. Finally, regardless of polymer-binder ratios and calumite contents, corrosion-inhibition of bisphnol A·F type epoxy-modified mortars without hardener containing calumite is superior than that of unmodified mortar.

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An Experimental Study on Spalling Reduction Methode of Polymer Modified Cement Mortar Using Fiber Cocktail (섬유혼입 공법을 이용한 폴리머 시멘트 모르타르의 폭렬저감방안에 관한 실험적 연구)

  • Kim, Ji-Hoon;Ryu, Dong-Woo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.06a
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    • pp.96-97
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    • 2020
  • Polymer modified cement mortar (PCM) is commonly used as a repair material. However, in high-temperature environments such as fire, it is more likely to explode than cement mortar. The polymer is thermally decomposed at a high temperature to form a gas, and the gas remaining inside the structure increases the internal pressure to generate a burst. When an spalling occurs, the coating is peeled off and dropped, and high temperature is transmitted to the inside of the structure. In severe cases, even the reinforcing bar is exposed, which can lead to the collapse of the structural member due to severe loss of strength. In this study, in order to reduce spalling of PCM, a fiber mixing method was selected from the refractory method to find an appropriate blending ratio of fibers and polymers.

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Properties of Adhesion in Flexure and Tension of Polymer Cement Mortar Using SAE Emulsion with Blast-Furnace and Fly Ash as a Repair Material (보수재료로서 고로슬래그 미분말 및 플라이애쉬를 혼입한 SAE 에멀젼 기반 폴리머 시멘트 모르타르의 휨접착 및 인장접착 특성)

  • Jo, Young-Kug
    • Journal of the Korea Institute of Building Construction
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    • v.19 no.6
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    • pp.485-494
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    • 2019
  • This study is to evaluate the effect of admixtures such as blast-furnace slag and fly ash on adhesion in flexure and tension of polymer cement mortar(PCM) using SAE emulsion. The test specimens are prepared with five polymer-cement ratios and five admixture contents, and tested for flexural strength, adhesion in flexure, tensile strength and adhesion in tension. Based on the test results, no improvement of flexural strength and adhesion in flexure caused by admixtures in PCM can be indicated, but the tensile strength and adhesion in tension is improved due to mixing of the admixtures. In particular, the maximum of adhesion in tension of PCM with P/C 20% and BF content of 10% is 3.35MPa which is about 2.36 times higher than that of ordinary cement mortar, and 1.32 times that of PCM that does not contain any admixture. The average ratio of adhesion in tension to tensile strength of PCM was 48.7%. It is apparent that admixture contents of 5% or 10% could be proposed for improvement of tensile strength and adhesion in tension of PCM.