• Journal of the KSME
• /
• v.32 no.11
• /
• pp.910-916
• /
• 1992

신엔진 개발에서 동력을 증대시키려는 연구와 얻어진 에너지가 엔진을 구동시키기 위한 내부에 너지로 소비되지 않고 가능한 제동마력으로 보내려는 에너지 절약의 측면에서 접근하려는 연구가 있다. 전자의 연구개발은 연료와 공기의 열유동 해석, 혼합비 조절, 점화시기 및 방법, 연료의 선정, 터보차저의 설치, 즉 엔진에 공급되는 고열원부의 열량 $Q_H$ 를 증가 시키든지 또는 대기중으로 방출하는 저열원부의 열량$Q_L$ 을 어떻게 감소시키느냐에 관심을 가지고 있는 연구이다. 그러나 후자의 경우는 이미 생산된 에너지를 가능한 한 소비시키지 않고 모두 제동 마력으로 보내도록 노력하는 연구, 즉 트라이몰로지에 기초를 둔 연구개발 분야이다. 엔진개발 에서 트라이볼로지의 역할은 대단히 중요하나 기술 자체가 대단히 미시적이기 때문에 신기술 개발이 대단히 어려우며, 이 분야의 필요성이 크게 대두된 것도 십수년 전에 불과하므로 기술 축적이 많이 안된 분야 중의 하나이다. 트라이볼로지 기술의 필요성이 현저하게 부각되기는 하 였지만 해결하기가 대단히 어려운 분야이다. 그러나 일단 섬세하고도 미시적인 트라이볼로지 기술의 벽을 극복하면 큰 효과를 발휘하게 된다. 고도의 첨단기술을 개발하고 적용해야 하는 선진기술국에서는 에너지 절약의 측면보다는 새로운 기술개발의 측면에서 트라이볼로지 기술을 적극적으로 지원하고 있다.

• Transactions of the Korean Society of Mechanical Engineers B
• /
• v.30 no.3 s.246
• /
• pp.230-237
• /
• 2006

Flows in the cavity with pump out vane are calculated using the CFX-Tascflow CFD code. flow calculations are performed for different values of vane height, numbers, leakage flow rate, and rotational speed. The flow is very complex and three dimensional with strong vortex and leakage flow over the vane. The variations of pressure coefficient and K-factor with these parameters and resulting effects on the thrust and torque are studied. The present study contributes to showing the capability of flow simulation of back cavity with pump-out vane. The calculated results are good enough to be used back cavity design.

• Journal of the Korea Academia-Industrial cooperation Society
• /
• v.18 no.1
• /
• pp.107-114
• /
• 2017

A turbocharger is an engine supercharger that is driven by exhaust gas. It improves the output and fuel efficiency by increasing the charging efficiency of the mixture gas, which is achieved by changing the rotatory power of the turbine connected to the exhaust passage. It is important to control the supercharging for this purpose. A nozzle slide joint is one of the core parts. Austenitic stainless steel is currently used as the material for this part, and its excellent mechanical properties include high heat resistance and corrosion resistance. However, because of its poor machinability, there are many difficulties in producing products with complicated shapes. Machining is used in the production of nozzle slide joints for high dimensional accuracy after metal powder injection molding. As design variables in this study, we investigated the sintering temperature, product stress, deformation rate, radius of curvature of the punch, and angle of the chamfer punch, which are related to the strain and shapes. The goal is to suggest a forming process using Nitronic 60 that does not require machining to manufacture a nozzle slide joint for a turbocharger. Accordingly, we determined the best process environment using finite-element analysis, the signal-noise ratio, and the Taguchi method for experiment design. The relative density and hydrostatic pressure of the final product were in accordance with the results of the finite element analysis. Therefore, we conclude that the Taguchi method can be applied to the design process of metal powder injection molding.

• The KSFM Journal of Fluid Machinery
• /
• v.1 no.1 s.1
• /
• pp.7-16
• /
• 1998

An interactive mode of grid generation system has been developed for a Navier-Stokes design procedure of axial flow compressors. The present grid generator adopts the multiblock H-grid structure, which simplifies the creation of computational grids about complex turbomachinery geometries and facilitate the manipulation of multiple grid blocks for multirow flow fields. The numerical algorithm adopts the combination of the algebraic and elliptic method to create the internal grids efficiently and quickly. The system consists of four separated modules, which are linked together with a common graphical user interface. The system input is made of the results of the preliminary design. The final grids generated from each module of the system are used as the preprocessor for the performance prediction of the two-or three-dimensional flow simulation inside the blade passage. Application to the blade design of the LP compressor was demonstrated to be very reliable and practical in support of design activities. This customized system are coupled strongly with the design procedure of the turbomachinery cascades using the Navier-Stokes technique.

• Transactions of the Korean Society of Mechanical Engineers
• /
• v.19 no.10
• /
• pp.2617-2629
• /
• 1995

The flow through a centrifugal compressor rotor was calculated using the quasi-3-dimensional and fully 3-dimensional Navier-Stokes solution methods. The calculated results, obtained during the development of the computer codes for both methods are discussed. In the inviscid quasi 3-dimensional analysis, stream function formulation was used for the blade to blade (B-B) plane calculations, and the streamline curvature method was used for the meridional (H-S) plane calculations. In the viscous 3-dimensional flow analysis, a control volume method based on a general rotating curvilinear coordinate system was used to solve the time-averaged Navier-Stokes equations, and a standard k-.epsilon. model was used to obtain eddy viscosity. The quasi-3-dimensional analysis reasonably predicts the pressure distributions and requires much less computation time in the region where viscous effects are not strong; however, it fails to predict velocity field and loss mechanism through the impeller passage. The viscous 3-dimensional flow analysis shows reasonable pressure distributions and typical jet-wake flow field through the impeller passage. Secondary flow and total pressure distributions on cross-sectional planes explain the loss mechanisms through the impeller.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
• /
• 1990.10a
• /
• pp.173-178
• /
• 1990

로터-베어링축계는 증기및 가스터빈, 터보 발전기, 압축기등 거의 모든 산업 기계류에서 동력 전달의 기본 도구로써 사용되고 있다. 즉 회전에 의한 동력 의전달은 비교적 간단히 대용량의 동력을 효율적으로 전달할 수 있다. 이에 따라 회전기계류에 대한 연구는 산업 혁명 이후 꾸준히 발전되어 온바, 특히 근래에 들어와 산업기계류의 경쟁이 치열하여짐에 따라 산업기계류의 고정 밀화, 고속화, 고신뢰화 요구가 증대하고 있는 현실을 비추어 볼때, 산업 기 계류의 근간을 이루고 있는 로터-베어링 축계의 안정성을 포함한 진동에 관 한 문제는 회전기계류 설계의 주요 기술로써 연구.개발의 필요성이 매우 높 다 하겠다. 회전축계 진동 관련 연구는 두 분야로 대별될 수 있는데 언밸런 스(Unbalance)에 의한 Synchronous진동과 여러가지 원인에 의해 계의 불안 정성을 유발시키는 Nonsynchronous진동으로 나눌 수 있다. 본 연구에서는 이들 연구의 기본이 되는 회전축-베어링계 동특성 해석 프로그램을 개발하 였다. 여러가지 방법이 있으나 여기서는 Holzer가 비틀림 진동에 적용하고, Mykiestad(2)와 Prohl(3)에 의하여 회전축의 횡 진동에 적용된 이후 Lund(4) 등에 의하여 베어링의 영향등이 첨가된 전달 매트릭스 (Transfer Matrix) 방 법을 이용하여 임계속도(Critical Speed), 모우드 형태(Mode shapes)를 예측 하고 불안정 판정(Instability Criteria)등을 할 수 있는 프로그램을 개발하였 다. 특히 Murphy(1)의 다항식 방법(Polynomial Method)에 기본을 두어 기존 의 전달 매트릭스가 가지고 있던 반복, 수렴 시간 문제와 빠뜨리는 임계속도 예측에 대한 개선을 이루었으며 기존 논문과 실험 결과와의 비교 검토를 통 하여 개발된 프로그램의 신뢰성을 검토하였다. 특히, 각종 회전 기계의 소형 화, 경량화 추세에 따라 지반이나 케이싱이 경량이거나 유연하여 회전축과 동적으로 연성된 경우 회전축-베어링-지반으로 이루어진 2중구조의 회전축 계 동특성을 해석할 수 있는 프로그램을 개발하므로서 회전 기계류의 진동 전반에 걸친 문제점에 대한 그 원인과 현상을 명확히 분석하여 국내의 전기 계류의 보다 신뢰성있는 설계 및 제작자료를 확보하는데 기여할 수 있게 하 였다.

• Proceedings of the KSME Conference
• /
• 2007.05b
• /
• pp.2524-2527
• /
• 2007

Solid propellant gas generators (SPGG) play a role as a turbopump starter in liquid propellant propulsion systems by supplying pressurized gas to power turbines for engine start. For such a purpose, the propellants should burn with a relative low flame temperature and the combustion gas should not contain corrosive constituents such as chlorine compounds. In accordance with these requirements, stabilized AN-based propellants have been usually used as the most appropriate oxidizer for propellant compositions. However, the burning area of the propellant intends to increase to satisfy the required mass flux because of its low burning rate. Consequently the burning area incensement brings on the SPGG size augmentation. A flow restriction such as filters is applied to decrease the SPGG size by rising up the combustion pressure resulting in increasing the burning rate. The feasibility of the size reduction of SPGG by the employment of filters have been studied. The preliminary results of this study show that the considerable reduction of SPGG size would be achievable just by installing a filter with relatively high pressure loss coefficient.

• Proceedings of the KSME Conference
• /
• 2007.05b
• /
• pp.2823-2828
• /
• 2007

Numerical simulation on the two-stage centrifugal compressor with Low Solidity Vaned Diffuser LSVD) for HFC-134a Turbo-chiller was performed using a commercial code. The comparative study with experimental results from other compressor was also investigated to testify the simulation schemes. The numerical analysis was separately simulated for each stage of the compressor and the effect of impeller-diffuser flow interaction was considered. Setting angle of the diffuser vane changed in the range of 15 deg. and the effects on its variation were discussed in detail including the flow analysis in the passage of the compressor. The vane setting angle obtained from the preliminary design was slightly adjusted to the optimal value by the performance enhancement in terms of pressure recovery and flow characteristics.

• The KSFM Journal of Fluid Machinery
• /
• v.15 no.4
• /
• pp.27-32
• /
• 2012

Gas turbines for an aircraft have the start and restart capabilities within their flight envelop. It is an important item for engine qualification and substantiated with the test. Experimental investigations were carried out to find the relation between the corrected torque and the corrected rotating speed of an air turbine starter in this study. A dedicated air supply system for the air turbine starter and a special device to measure the torque and the rotating speed of the air turbine starter were developed and installed at the altitude engine test facility in Korea Aerospace Research Institute. Experimental results show that the relations between the corrected torque and the corrected rotating speed of the air turbine starter are linear and the inlet temperature and pressure conditions for the air turbine starter were found out to provide minimum required torque for the engine qualification test at various altitude. The start and restart tests for the currently developing engine were successfully performed using this experimental results.

• The KSFM Journal of Fluid Machinery
• /
• v.5 no.3 s.16
• /
• pp.7-14
• /
• 2002

A new foil bearing, ViscoElastic Foil Bearing(VEFB) is suggested with the need for a high damping foil bearing. Sufficient damping capacity is a key technical hurdle to super-bending-critical operation as well as widespread use of foil bearings into turbomachinery. The super-bending-critical operation of the conventional bump foil bearing and the VEFB is examined, as well as the structural dynamic characteristics. The structural dynamic test results show that the equivalent viscous damping of the VEFB is much larger than that of the bump bearing, and that the structural dynamic stiffness of the VEFB is comparable or larger than that of the bump bearing. The results of super-bending-critical operation of the VEFB indicate that the enhanced structural damping of the viscoelastic foil dramatically reduces the vibration near the bending critical speed. With the help of increased damping resulting from the viscoelasticity, the suppression of the asynchronous orbit is possible beyond the bending critical speed.