• Title/Summary/Keyword: 크레인 모델

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Structural Design of a Container Crane Part-Jaw, Using Metamodels (메타모델을 이용한 크레인 부품 조의 구조설계)

  • Song, Byoung-Cheol;Bang, Il-Kwon;Han, Dong-Seop;Han, Geun-Jo;Lee, Kwon-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.3
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    • pp.17-24
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    • 2008
  • Rail clamps are mechanical components installed to fix the container crane to its lower members against wind blast or slip. According to rail clamps should be designed to survive harsh wind loading conditions. In this study, a jaw structure, which is a part of a wedge-typed rail clamp, is optimized with respect to its strength under a severe wind loading condition. According to the classification of structural optimization, the structural optimization of a jaw is included in the category of shape optimization. Conventional structural optimization methods have difficulties in defining complex shape design variables and preventing mesh distortions. To overcome the difficulties, the metamodel using Kriging interpolation method is introduced to replace the true response by an approximate one. This research presents the shape optimization of a jaw using iterative Kriging interpolation models and a simulated annealing algorithm. The new Kriging models are iteratively constructed by refining the former Kriging models. This process is continued until the convergence criteria are satisfied. The optimum results obtained by the suggested method are compared with those obtained by the DOE (design of experiments) and VT (variation technology) methods built in ANSYS WORKBENCH.

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An Estimate of the Required Number of Yard Tractor in Container Terminal (컨테이너터미널의 야드 트랙터 소요대수 추정)

  • Choi, Yong-Seok;Kim, Woo-Sun;Ha, Tae-Young
    • Journal of Navigation and Port Research
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    • v.28 no.6
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    • pp.549-555
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    • 2004
  • The purpose of this study is to estimate the required number of yard tractor on port container terminal. The number of yard tractor is the bottleneck factor on the efficiency of container terminal. Due to the change in travel speed and travel distance, the efficiency is difficult to estimate. The efficiency of yard tractor is estimated by the proposed simulation model that developed considering the queueing network between container crane and transfer crane. The number of yard tractor per container crane is estimated by the alternative analysis. And to determine the number of yard tractor per container crane, the performance measure such as the distance between berth and yard, the speed of yard tractor are simulated.

A Study on the Estimation of Cargo Weight for Container Crane System (컨테이너 크레인 시스템의 하물중량 추정에 관한 연구)

  • 김환성;박흥수;김상봉
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 1998.10a
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    • pp.175-180
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    • 1998
  • In container crane system, the variation of cargo weight have effect on the travelling and sway control of load. For precise travelling and/or anti-sway control of crane system, the cargo weight should be measured and considered with control algorithm. But, and added attachment for measuring the cargo weight put restraint upon the control freedom for travelling and anti-sway. In this paper, we propose an estimation method for cargo weight in container crane system by using observation technique. First of all, we model the container crane system as a bilinear system and transform this model into linear system with external disturbance model. Second, we propose a generalized type - disturbance estimation observer and set a disturbance model, where, the cargo weight is related with the sway of load, and the sway is represented as a periodic external disturbance. Lastly, by using simulation we verify that the proposed algorithm of disturbance estimation observer is effective to estimate the cargo weight, and it will be used with anti-sway control algorithm.

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Lightweight Crane Design by Using Topology and Shape Optimization (위상최적설계와 형상최적설계를 이용한 크레인의 경량설계)

  • Kim, Young-Chul;Hong, Jung-Kie;Jang, Gang-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.7
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    • pp.821-826
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    • 2011
  • CAE-based structural optimization techniques are applied for the design of a lightweight crane. The boom of the crane is designed by shape optimization with the shape of the cross section of the boom as the design variable. The design objective is mass minimization, and the static strength and dynamic stiffness of the system are set as the design constraints. Hyperworks, a commercial analysis and optimization software, is used for shape and topology optimization. In order to consistently change the shape of the elements of the boom with respect to the change in the shape of its cross section, the morphing function in Hyperworks is used. The support of the boom of the original model is simplified to model the design domain for topology optimization, which is discretized by using three-dimensional solid elements. The final result after shape and topology optimization is 19% and 17% reduction in the masses of the boom and support, respectively, without a deterioration in the system stiffness.

Development of an Automatic Steering-Control Algorithm based on the MPC with a Disturbance Observer for All-Terrain Cranes (외란 관측기를 이용한 모델 예견 기반의 전지형 크레인 자동조향 제어알고리즘 개발)

  • Oh, Kwangseok;Seo, Jaho
    • Journal of Drive and Control
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    • v.14 no.2
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    • pp.9-15
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    • 2017
  • The steering systems of all-terrain cranes have been developed with various control strategies for the stability and drivability. To optimally control the input steering angle, an accurate mathematical model that represents the actual crane dynamics is required. The derivation of an accurate mathematical model to optimally control the steering angle, however, is difficult since the steering-control strategy generally varies with the magnitude of the crane's longitudinal velocity, and the postures of the crane's working parts vary while it is being driven. To address this problem, this paper proposes an automatic steering-control algorithm that is based on the MPC (model predictive control) with a disturbance observer for all-terrain cranes. The designed disturbance observer of this study was used to estimate the error between the base steering model and the actual crane. A model predictive controller was used for the computation of the optimal steering angle, along with the use of the base steering model with an estimated uncertainty. Performance evaluations of the designed control algorithms were conducted based on a curved-path scenario in the Matlab/Simulink environment. The performance-evaluation results show a sound reference-path-tracking performance despite the large uncertainties.

A Study on Characteristics of Driving Control of Crane (크레인의 구동제어 특성에 관한 연구)

  • 이형우;박찬훈;김두형;박경택;이만형
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.545-550
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    • 2001
  • This paper studied on the lateral motion and yaw motion of the gantry crane that is used for the automated container terminal. Though several problems are occurred in driving of the gantry crane, they are solved by the motion by the operators. But, if the gantry crane is unmanned, it is automatically controlled without any operator. There are two types, cone and flat type in driving wheel shape. In cone type, the lateral vibration and yaw motion of crane are issued. In flat type, the collision between wheel-flange and rail or the fitting between wheel-flanges and rail is issued. Especially, the collision between wheel-flange and rail is a very critical problem in driving of unmanned gantry crane. To bring a solution to the problems, the lateral and yaw dynamic equations of the driving mechanism of two driving wheels are derived. Then, we investigate the driving characteristics of gantry crane. In this study, the proposed controller, based on Model Based Controller, is used to control the lateral displacement and yaw angle of the gantry crane. And the availability of the proposed controller is showed through the comparison with the result of the proposed controller and PD controller. The simulation results of the driving mechanism, using the Runge-Kutta Method that is one of the numerical analysis methods, are presented in this paper.

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A Study about the Transfer Crane Operation Rules consider with Space Resource and Multi Job (공간자원 및 다작업원칙을 고려한 트랜스퍼 크레인 운영규칙에 관한 연구)

  • Kim, Woo-Sun;Choi, Yong-Suk
    • Journal of Navigation and Port Research
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    • v.28 no.8
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    • pp.721-726
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    • 2004
  • This study was performed to analyze the operation system of transfer crane to improve the reality of yard operation rules in container terminal and present the applicable method of operation rules to apply the operation priority. And we derived the procedure to estimate the maximum number of waiting truck based on the waiting of truck and the occupancy of driving lane in yard, and analyzed the constraint state of space. To solve the space constraint, we provided a multi-job principle to define the space resource and described the solution and sequence diagram for the principle.

An Analysis Of Optimized Super Tall Building Tower Crane Selection Which Related With Project Construction Period (프로젝트 공사기간과 연계된 극 초고층 타워크레인 최적화 선정에 관한 연구)

  • Cho, Ji-Hun;Cho, Heung-Goo
    • Journal of the Korea Institute of Building Construction
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    • v.9 no.6
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    • pp.131-139
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    • 2009
  • It is critical to select the appropriate type of tower cranes for the construction of super tall buildings. However the selection is often made based on subjective personal experiences due to the lack of historical and analytical data. As a result, planning mistakes and efficiency errors sometimes occur. This research is to develop a system of hoisting analysis for appropriate tower crane selection and to provide a flexible statistical model based on the Burj Dubai project. In addition, this system hassupporting functions that can estimate the target construction period per floor, and a decision-making construction period computation method which is based on the characteristic of the selected tower cranes.

A Study on the Development of Automated Gangform Climbing System for Apartment Housing Construction (공동주택 전용 갱폼 인양 자동화 기술 개발에 관한 연구)

  • Yang, Sang-Hoon;Cho, Jae-Yong;Cho, Ji-Won;Lee, Jeong-Ho;Kim, Young-Suk
    • Korean Journal of Construction Engineering and Management
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    • v.13 no.1
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    • pp.53-66
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    • 2012
  • Gangform compared with conventional wood and steel form is systemized form which has a capability to install and dismantle form at a time without repeating to assembly and disassembly small members. Gangform compared with ACS has some problems such as 1) Tower Crane load increase, 2) increase in safety incidence during climbing Gangform, 3) decrease in detachment operation productivity, 4) stop work due to climate impacts, and 5) decrease in labor cost, productivity, quality. A conceptual design model of automated Gangform climbing system is suggested for apartment housing construction to show its technical/economic feasibility and workers' safety while increasing operation productivity and concrete quality.