• Title/Summary/Keyword: 추진잭

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Compression Test of a TBM Thrust Jack for Validating Buckling Stability (TBM 추진잭의 좌굴 안정성 검토를 위한 압축시험)

  • Mun-Gyu Kim;Min-Gi Cho;Jung-Woo Cho;Han-Young Jeong
    • Tunnel and Underground Space
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    • v.33 no.5
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    • pp.339-347
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    • 2023
  • As the jacks provide a thrust force on the inclined surface, bending deformations by a side force occur in the pedestal and rod parts. This can induce disorder or degradation of the thrust module, buckling stability on the inclined compression condition should be clarified to secure the reliability of shield TBM. For analyzing the stability, a buckling testing method for hydraulic cylinder was investigated and compression testing system was installed. Before the test, a numerical analysis was conducted to check the stress concentration parts. The maximum allowable force was loaded on the cylinder specimen at 0 degree surface condition as a preliminary test. After the test, plastic deformations or hydraulic leakage was not observed. The static stability of it was verified at 0 degree condition.

Continuous Excavation Type TBM Parts Modification and Control Technology for Improving TBM Performance (TBM 굴진향상을 위한 연속굴착형 TBM 부품개조 및 제어기술 소개)

  • Young-Tae, Choi;Dong-Geon, Lee;Mun-Gyu, Kim;Joo-Young, Oh;Jung-Woo, Cho
    • Tunnel and Underground Space
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    • v.32 no.6
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    • pp.345-352
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    • 2022
  • The existing NATM (New Austrian Tunneling Method) has induced civil compliants due to blasting vibration and noise. Machanized excavation methods such as TBM (Tunnel Boring Machine) are being adopted in the planning and construction of tunneling projects. Shield TBM method is composed of repetition processes of TBM excavation and segment installation, the machine has to be stopped during the later process. Consecutive excavation technology using helical segment is under developing to minimize the stoppage time. The modification of thrust jacks and module are planned to ensure the advance force acting on the inclined surface of helical segment. Also, the integrated system design of hydraulic circuit will be remodeled. This means that the system deactivate the jacks on the installing segment while the others automatically act the thrusting forces on the existing segments. This report briefly introduces the mechanical research part of the current consecutive excavation technological development project of TBM.

A Study on the Stability of Shield TBM Thrust Jack in the Behavior of Operating Fluid According to Thrust Force (추력에 따른 동작 유체의 거동에 있어 쉴드 TBM 추진잭의 안정성에 대한 연구)

  • Lee, Hyun-seok;Na, Yeong-min;Jang, Hyun-su;Suk, Ik-hyun;Kang, Sin-hyun;Kim, Hun-tae;Park, Jong-kyu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.1
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    • pp.38-45
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    • 2019
  • In this paper, the stability of the tunnel boring machine (TBM), used in tunnel excavation, according to the thrust force of the thrust jack was investigated. The existing hydraulic cylinder analysis method is fluid-structure interaction (FSI) analysis, where all of the flow setting and dynamic characteristics should be considered. Therefore, there is a need for a method to solve this problem simply and quickly. To facilitate this, the theoretical pressure in the hydraulic cylinder was calculated and compared with the analytical and experimental results. In the case of the analysis, the pressure generated inside the cylinder was analyzed statically, considering the operating characteristics of the shield TBM, and the stress and pressure were calculated. This method simplifies the analysis environment and shortens the analysis time compared to the existing analysis method. The obtained theoretical and analytical data were compared with the measured data during actual tunneling, and the analysis and experimental data showed a relative error of approximately 23.89%.

Application technique on thrust jacking pressure of shield TBM in the sharp curved tunnel alignment by model tests (축소모형실험을 통한 급곡선 터널에서의 Shield TBM 추진 압력 적용 기술에 대한 연구)

  • Kang, Si-on;Kim, Hyeob;Kim, Yong-Min;Kim, Sang-Hwan
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.19 no.2
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    • pp.335-353
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    • 2017
  • This paper presents the application technique on thrust jacking pressuring of shield TBM in the sharp curved tunnel alignment by model tests. Recently, the application of shield TBM method as mechanized tunnelling is increasing to prevent the vibration and noise problems, which can be occurred in the NATM in the urban area in Korea. However, it is necessary to plan the sharp curved tunnel alignment in order to avoid the building foundation and underground structures, to develop the shield TBM operation technique in the shape curved tunnel alignment. Therefore, the main operation parameters of shield TBM in the curved tunnel alignment are reviewed and analyzed based on the case study and analytical study. The results show that the operation of shield jacking force system is the most important technique in the shape curved tunnel alignment. The simplified scaled model tests are also carried out in order to examine the ground-shield TBM head behaviour. The earth pressures acting on the head of shield TBM are investigated according to two different shield jacking force systems (uniform and un-uniform pressure) and several articulation angles. The results obtained from the model tests are analysed. These results will be very useful to understand the shield TBM head interaction behaviour due to the shield jacking operation technique in the shape curved tunnel alignment, and to develop the operation technique.

Risk assessment for development of consecutive shield TBM technology (연속굴착형 쉴드 TBM 기술 개발을 위한 리스크 평가)

  • Kibeom Kwon;Hangseok Choi;Chaemin Hwang;Sangyeong Park;Byeonghyun Hwang
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.26 no.4
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    • pp.303-314
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    • 2024
  • Recently, the consecutive shield tunnel boring machine (TBM) has gained attention for its potential to enhance TBM penetration rates. However, its development requires a thorough risk assessment due to the unconventional nature of its equipment and hydraulic systems, coupled with the absence of design or construction precedents. This study investigated the causal relationships between four accidents and eight relevant sources associated with the consecutive shield TBM. Subsequently, risk levels were determined based on expert surveys and a risk matrix technique. The findings highlighted significant impacts associated with collapses or surface settlements and the likelihood of causal combinations leading to misalignment. Specifically, this study emphasized the importance of proactive mitigation measures to address collapses or surface settlements caused by inadequate continuous tail void backfill or damaged thrust jacks. Furthermore, it is recommended to develop advanced non-destructive testing technology capable of comprehensive range detection across helical segments, to design a sequential thrust jack propulsion system, and to determine an optimal pedestal angle.

A Study on the Application of Roof Panel Shield Method (RPS 공법의 적용성 연구)

  • Kim, Jung-Hyi;Jung, Byung-Chul;Shin, Eun-Chul;Kim, Jong-In
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.10a
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    • pp.1585-1592
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    • 2008
  • 산업사회의 발전에 따라 사회 기반시설분야도 복잡다양해지고 특히 도시기능이 활발해지면서 지금의 도심지에는 지하철, 상수도, 하수도, 전력구, 통신구, 지하보차도, 지하상가, 지하주차장 등 여러 가지 용도의 지하공간이 요구되고 있으며, 이러한 지하 구조물을 축조하는데 있어 도로상에 차량 증가로 인한 교통 혼잡이나, 지하매설물의 장애로 인하여 기존의 개착식 공법으로 시행하지 못하고 지하터널공사로 시행하는 경우가 빈번하다. 기존 국내 외 터널공법 관련문헌과 현재 사용되는 터널공법의 실제 시공에 관한 정보를 수집하여 장 단점, 시공시 주의사항, 적용조건등의 조사내용을 바탕으로 RPS 공법을 고안하였다. 소규모 지하구조물을 구축하기 위한 RPS 공법은 출발갱내에서 상부에 파이프 루프를 시공한 후 광폭 유압 패널이 장착된 철제 선도관을 추진시켜 선도관을 원압잭에 의하여 압입한 후 P.C. 콘크리트 구조물을 거치하고 원압으로 압입 추진토록 하였다. 또한, 대규모 지하구조물 축조시에는 구조물 예정상단부에 지반조건에 따라 파이프 루프공법 또는 소구경 Semi-Shield 공법을 이용하여 루프를 시공함으로써 상부의 침하를 방지하고, 측벽은 광폭유압 패널을 이용하여 여굴의 최소화 및 곡선부 시공을 용이하게 하였다.

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전력플랜트 건설의 최신기술동향

  • KOREA ELECTRIC ASSOCIATION KOREA ELECTRIC ASSOCIATION
    • JOURNAL OF ELECTRICAL WORLD
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    • s.310
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    • pp.67-72
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    • 2002
  • 미쓰비시(삼릉)전기 플랜트건설총괄부의 전력플랜트 건설공사는 수력$\cdot$화력플랜트 및 변전설비를 대상으로 하고 있으며, 수차$\cdot$수차발전기$\cdot$가스절연개폐장치(이하 ''GIS''라 한다), 변압기, 배전반 및 관련 제어기기 등의 설치 및 기기간의 배선공사 설계$\cdot$시공을 담당하고 있다. 최근의 전력플랜트를 둘러싼 일본의 시장환경은 신설 플랜트는 감소하고 갱신$\cdot$기기개수(개조, 수선) 공사의 비율이 커지고 있으며, 신설$\cdot$개보수 공사를 불문하고 공사품질의 유지와 공사비 저감을 위한 공법$\cdot$작업의 개선과 설계$\cdot$계획 업무의 합리화를 추진하여 왔다. (1) 기자재 개발에 의한 공법$\cdot$작업 개선 대형수력발전기의 로터조립용 다브테일키 박아놓기(타입)장치, 스테이터코일 분해(갱신)용 코일 엔드절단 및 코일뽑기공구, 터빈발전기 센터링용 유압잭, GIS 설치용 작업용발판을 개발하여 적용함으로써 공법 개선과 작업효율의 향상을 실현하였다. (2) 공사계획 방법의 개선 변전플랜트에서의 공기단축을 목적으로 하는 현지 설치 최적공정 책정방법의 개발$\cdot$적용, 또한 화력플랜트에서의 공사물량의 저감과 설계작업의 효율 향상을 목적으로 하는 케이블 배선 설계$\cdot$계획 방법의 개발 및 적용으로 설계업무의 개선, 공사비 저감을 도모하였다.

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Investigation of Prior Technology and Development Case for Consecutive Excavation Technique of Shield TBM (연속굴착 쉴드 TBM 기술 관련 해외기술 및 개발사례 조사)

  • Mun-Gyu Kim;Jung-Woo Cho;Hyeong-seog Cha
    • Tunnel and Underground Space
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    • v.33 no.5
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    • pp.299-311
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    • 2023
  • Continuous excavation technologies are developed to improve the excavation rate of shield TBM. Continuous excavation is a technology that provides thrust to segments, excluding being installed one, to reduce tunneling downtime. This paper investigated the prior technology related to continuous excavation segments. The main technology was classified into helical segment, honeycomb segment, and conventional segment methods. The helical segment method has not been applied in actual construction yet, and the honeycomb segment method has not succeeded in commercialization. The continuous excavation method using conventional segments has been successfully demonstrated. The thrust force and operation method of the thrust jacks for the semi-continuous technology were analyzed. Continuous excavation TBM research is also progressing in Korea, and through the analysis of successful cases, the need to develop independent continuous excavation methods has been identified.

A Study on the Measurement and Analysis of Bearing Reaction Forces of Marine Propulsion Shafting System using Strain-Gauge (스트레인 게이지를 이용한 선박용 추진 축계의 베어링 반력 측정에 관한 연구)

  • Kim, Chul-Woo;Lee, Yong-Jin;Cho, Kwon-Hae;Kim, Ue-Kan
    • Journal of Advanced Marine Engineering and Technology
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    • v.32 no.1
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    • pp.33-41
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    • 2008
  • Bearing damages by shaft misalignment have frequently been happened in marine ships. Specially. after stern tube bearing damage and failure for large crude oil carriers have been reported several times. However. the bearing reaction of the after stern tube bearing cannot be measured by jack-up test due to the hull structure condition. Therefore, when the jack-up test is used for the bearing reaction measurements, the bearing reaction for the after stern tube bearing obtained from the theoretical calculation method have to be used. In this paper, the shaft alignment on the large oil crude carrier is theoretically calculated and the differences between the calculated and actual installed bearing reaction values are compared. The bearing reactions for forward stern tube bearing and intermediate bearing are calculated by the simple formula using the strain gauge bending moments obtained from the measurements. Their reliability is confirmed by comparing the bearing reactions from jack-up test and the bearing reaction for after stern tube bearing is calculated by the same test. Also, the bearing reactions on the after stern tube bearing, forward stern tube bearing and intermediate shaft bearing under all operating conditions are calculated by using the bending moments obtained from the measurements and it is confirmed that the differences of the bearing reaction for all operating conditions are caused from hull deflection. The results of this study should prove useful for the future projects of the alignment calculation including the hull deflection effectiveness.

Project of Dam Safety reinforcement on Gampo Dam (감포댐 안전성강화 사업)

  • Cheon, Geun Ho;Han, Yong Hun
    • Proceedings of the Korea Water Resources Association Conference
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    • 2022.05a
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    • pp.214-214
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    • 2022
  • 감포댐은 2006년 준공하여 각종 시설 및 설비의 노후화가 진행중에 있으며, 최근 감포댐 인근 지역에서 발생한 경주지진(규모 5.8) 및 포항지진(규모 5.4)이 발생하여 지진시 시설물의 안전성에 대해 중요성이 대두되고 있었다. 이에 감포댐 안전성강화 사업을 추진하게 되었고, 주요 사업내용은 취수탑 관리교 내진보강, 댐체 심벽보강을 통한 댐체 안전성확보, 비상방류시설 개선이다. 취수탑 관리교는 교각단면의 변위연성도 및 교량받침에 의한 구조물 안전성 평가를 시행하였고, 단면강도는 모멘트-곡률해석법에서 탄성영역의 단면강도 대비 탄성지진력을 비교하여 안전성을 검토하였다. 검토결과 교량받침의 내진성능은 부족한 것으로 검토되어 유량제어형 멀티펌프와 안전잭을 이용한 변위제어 방식의 교량동시 인상공법이 가능하고 인상정밀도 ±0.5mm이내의 성능을 가진 교량인상공법 적용하여 보강을 하는 것으로 계획하였다. 댐체 심벽보강을 위해 먼저 전기비저항탐사를 수행하여 전기비저항대를 탐사하여 심벽부에서 포화대가 형성된 부위를 조사하였다. 그리고 댐 상·하류에 전극을 설치하고 전류를 발생시켜 측정 지점별 자기장을 측정을 통하여 댐체내 침투에 따른 유로 형성여부 파악을 위한 전자기장탐사를 시행하였다. 마지막으로 심벽 시추조사를 시행하여 공내수를 조사하였다. 조사결과 포화대의 위치 및 이상대가 다양한 것으로 나타났으며, 이는 불특정 지점에 연약대가 존재한다 판단하여 심벽부 보강계획을 전반적으로 적용하는 것으로 결정하였다. 비상방류시설은 최근 15년 실측자료의 홍수기(6~9월) 평균유입량을 적용하여 검토하였으며 검토결과 배제대상 높이 75%까지는 3.7일, 완전배제까지는 11.2일이 걸려 댐설계기준을 충족하는 것으로 검토되다. 다만 감포댐 비상방류시설이 하천제방과 직각방향으로 형성되어 있고, 하천의 폭이 좁아 과거 방류시에도 제방을 월류하는 것으로 조사되어 하천의 세굴을 방지하고 제방 안전성을 확보하기 위하여 비상방류시설에 감세공을 설치하고, 제방에 디플렉터 옹벽을 설치하는 것으로 계획하였다. 감세공은 2번에 걸친 감세효과로 방류시 하류바닥 및 옹벽 보호 효과가 큰 미국 USBR의 TypeVI를 적용하였으며, Flow-3D 모델링을 통하여 제방에 월류가 발생하지 않는 최적의 대안 옹벽규모를 산정하였다.

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