• Title/Summary/Keyword: 주물

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Fabrication of Casting Pig Iron from Copper Smelting Slag by Carbothermic Reduction (탄소열환원 반응에 의한 동제련슬래그로부터 주철용 선철 제조 연구)

  • Choi, Moo-Sung;Choi, Dong-Hyeon;Wang, Jei-Pil
    • Resources Recycling
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    • v.28 no.3
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    • pp.59-67
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    • 2019
  • This study was conducted to fabrication pig iron containing copper and to reduce sulfur content pig iron. Roasting test was conducted for 1 ~ 9 hours at each temperature of $500^{\circ}C$, $700^{\circ}C$, and $900^{\circ}C$. In addition, the effect of oxygen partial pressure with 0.5, 0.8, and 1 atm was carried out for 30 minutes at $900^{\circ}C$. It was found that there is no effect to reduce sulfure in pig iron through roasting and oxygen partial pressures. The addition of CaO with 15 wt.% was found to reduce sulfur content up to 0.001 wt.%. The suitable temperature and reactive time for carbothermic reduction were $1600^{\circ}C$ and 30 minutes which shows the highest recovery rate of iron from the copper slag.

Investigation of Gas Evolution in Shell Cores during Casting Processes of Aluminum Alloys (알루미늄 합금 주조공정의 쉘 코아 가스 발생 전산모사 연구)

  • In-Sung Cho;Jeong-Ho Nam;Hee-Soo Kim
    • Journal of Korea Foundry Society
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    • v.43 no.4
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    • pp.187-193
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    • 2023
  • Shell core making is an excellent process in terms of formability and desanding, but when the molten aluminum comes into con- tact with the shell core, gas generation by pyrolysis of the resin is inevitable. In addition, when the ventilation is inadequate, pores will remain inside the casting, which can directly lead to defects of the casting. While studies on the gas generation behavior of shell core making have been reported, the modeling of gas generation has not been extensively investigated. We will develop a gas evolution analysis method that considers the relationship between temperature and gas quantity for the core to be developed. We then use the developed method to analyze the flow and solidification behavior of metal molten metal during core mold design and low-pressure casting of cylinder head products, and predict the occurrence of casting defects to derive a casting method that min- imizes the occurrence of defects.

Development of Workplace Risk Assessment System Based on AI Video Analysis

  • Jeong-In Park
    • Journal of the Korea Society of Computer and Information
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    • v.29 no.1
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    • pp.151-161
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    • 2024
  • In this paper, we develop 'the Danger Map' of a workplace to identify risk and harmful factors by analyzing images of each process within the manufacturing plant site using artificial intelligence (AI). We proposed a system that automatically derives 'the risk and safety levels' based on the frequency and intensity derived from this Danger Map in accordance with actual field conditions and applies them to similar manufacturing industries. In particular, in the traditional evaluation method of manually evaluating the risk of a workplace using Excel, the risk level for each risk and harmful factor acquired from the video is automatically calculated and evaluated to ensure safety through the system and calculate the safety level, so that the company can take appropriate actions accordingly. and measures were prepared. To automate safety calculation and evaluation, 'Heinrich's law' was used as a model, and a 5X4 point evaluation scale was calculated for risky behavior patterns. To demonstrate this system, we applied it to a casting factory and were able to save 2 people the time and labor required to calculate safety each month.

Characteristics of Melting Slag Using Sewage Sludge by Inorganic Additives (무기성 폐기물 첨가제 혼합에 따른 하수슬러지의 용융특성)

  • Bae, Jung-Suk;Lee, Sang-Won;Cha, Jae-Hwan;Kim, Hyo-Su;Kim, Chang-Won
    • Journal of Korean Society of Environmental Engineers
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    • v.30 no.11
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    • pp.1116-1122
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    • 2008
  • The existing technology which is for recycling aggregate using dried swage sludge have been limited for practical application, because the properties of aggregate are not regular and don't meet the recycling aggregate standard. In this research, an innovative slag-producing technology is developed by addition of oyster shell, waste cast-sand and iron-rust as inorganic waste additives. The mixed slag with the additives was evaluated at the various ratio of CaO/SiO$_2$, SiO$_2$/Al$_2$O$_3$ and Fe$_2$O$_3$/SiO$_2$. When the waste sludge was melted at 1,400$^{\circ}C$ during 20 minutes, the optimal ratio of CaO/SiO$_2$ for the slag added the oyster shell, SiO$_2$/Al$_2$O$_3$ for added the waste cast-sand and Fe$_2$O$_3$/SiO$_2$ for added the iron-rust were 1.00, 3.00 and 0.60, respectively. At the optimal condition, the bulk density of the slag was 2.24 g/cm$^3$, 2.45 g/cm$^3$ and 2.73 g/cm$^3$, And the 24 h water adsorption was 4.72%, 1.44% and 0.37%, respectively. Therefore it is proved that adding the waste additives to the process of the slag production contributed for elevation of recycling aggregate properties. And also it is expected that production cost can be reduced by decreased melting temperature.

The Recycling of Inorganic Industrial Waste in Cement Industry (시멘트산업에서 무기질 산업 폐·부산물의 재활용)

  • Kang, S.K.;Nam, K.U.;Seo, H.N.;Kim, N.J.;Min, K.S.;Chung, H.S.;Oh, H.K.
    • Clean Technology
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    • v.6 no.1
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    • pp.61-69
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    • 2000
  • In this study, generation process and properties of inorganic industrial waste which can be used in cement industry were investigated. The scheme of recycling to use the selected waste as raw materials, mineralizer and flux, admixture and raw materials for special cement was decided and then various experiments were carried out. The experimental results were as follows ; In the use of industrial waste as raw materials, ferrous materials could be substituted by Cu-slag, Zn-slag, electric arc furnace or convertor furnace slag etc., and a siliceous material could be substituted by sand from cast-iron industry. By-products from sugar or fertilizer industry, which has $CaF_2$ as the main component, and jarosite from Zn refinery enabled clinker phases to be formed at lower temperature by $100{\sim}150^{\circ}C$. Adding Cu slag and STS sludge in proper proportion to cement improved properties of cement. Fly ash and limestone powder as admixture had the same effect on cement. As a raw material for special cement, aluminium waste sludge could be used in making ultra early strength cement, which had the compressive strength of $300kg/cm^2$ within 2hours. And two different ashes from municipal incinerator could be raw materials of the cement which was mainly composed of $C_3S$ and $C_{11}A_7{\cdot}CaCl_2$ as clinker phases.

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A Study on Increasing Security Following Mutual Interaction and Integration of Dualized Security Category between Information Security and Personal Information Protection (정보보안과 개인정보보호 간의 이원화 보안범주의 상호연계 및 통합에 따른 보안성 증대에 대한 연구)

  • Seo, Woo-Seok
    • The Journal of the Korea institute of electronic communication sciences
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    • v.13 no.3
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    • pp.601-608
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    • 2018
  • While the legislation on the protection of personal information in public institutions was enacted and amended, the guidelines and laws on information security were focused, contracted and realized with focus on specific institutions. Mutual laws and guidelines have been applied and realized for the dual purpose of securing both the asset of macroscopic information and the asset of personally identification information, which are mutually different media information. However, in a bid to present the definition and direction of the fourth industrial revolution in 2017, a variety of products and solutions for security designed to ensure the best safety line of the 21st century, and the third technology with the comprehensive coverage for all these fields, a number of solutions and technologies, including IOT(: Internet of Things), ICT Internet of Things(: ICT), ICT Cloud, and AI (: Artificial Intelligence) are pouring into the security market as if plastic doll toys were manufactured in massive scale into the market. With the rising need for guaranteeing the interrelation for securities with dualistic physical, administrative, logical and psychological differences, that is, information security and personal information security that are classified into two main categories and for the enhanced security for integrated management and technical application, the study aims to acquire the optimal security by analyzing the interrelationship between the two cases and applying it to the study results.

Studies on the Effect of Heptachlor Residues in Soil on the Growth of Hop ;I. Phytotoxic Symptom of Heptachlor Residues in Hop (Heptachlor 토양잔류가(土壤殘留) Hop 의 생육(生育)에 미치는 영향(影響);제(第)1보(報) Heptachlor에 의(依)한 Hop 피해양상(被害樣相))

  • Park, Kyeong-Yeol;Lee, Dong-Woo;Park, Chang-Kyu;Han, Dae-Sung
    • Korean Journal of Environmental Agriculture
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    • v.1 no.2
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    • pp.99-104
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    • 1982
  • These studies were carried out to investigate the damage of root rot of hop by heptachlor residues in soil at nine farm fields and pot experiment for two years from 1980 to 1981. 1) Pot experiment results indicated that root rot of hop occurred in farm field were caused by heptachlor phytotoxicity. 2) The damage of root rot of the hop was found by heptachlor residues in soil. Hop root in the low concentration of heptachlor was turned to brown mottle, and then rotted. In high concentration, the hop root was decreased in number, blocked in growth, and resulted to greyish change with death. 3) Hop vine damaged by heptachlor was hardened and broken with ease. 4) Heptachlor epoxide which was inferred to be the main cause of hop root rot gave the damage to hop at 0.009 ppm reisdues in soil. 5) The phytotoxicity of heptachlor was proved to last for 10 years or more in this study.

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Comparison of Some Physicochemical Properties and Adsorption of Organic Cations between Ca- and Na-bentonites (Ca-형 및 Na-형 벤토나이트의 제반 물성 및 유기양이온 흡착비교)

  • 고상모;김자영
    • Journal of the Mineralogical Society of Korea
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    • v.15 no.4
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    • pp.243-257
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    • 2002
  • Ca-type and Na-type bentonites show the great difference of some physicochemical properties. Na exchanged bentonite is mainly used for the foundry and construction materials in domestic utilization. This study tries to identify in detail the differences of some physicochemical properties and thermal properties between Ca-type and Na-type bentonites. Also the adsorption behavior and interlayer expansion for the HDTMA (Hexadecyltrimethylammonium) exchanged and CP (Cetylprydinium) exchanged Ca-type and Na-type bentonites were compared. Na-type bentonite shows the strong alkaline property, high viscosity and swelling compared to Ca-type bentonite. However, two types are very similar for the cation exchange capacity and MB (Methylene Blue) adsorption. The decomposition of adsorbed and interlayer water of Na-type bentonite is caused in the lower temperature than Ca-type bentonite. And Ca-type bentonite shows the decomposition of structural water in the lower temperature than Na-type bentonite. The interlayer expansion of montmorillonite resulted to the intercalation of HDTMA and CP into bentonite is so strongly caused from 12~15 $\AA$ to $40\AA$ (basal spacing). HDTMA-bentonite is almost expanded to $37~38\AA$ when 200% CEC equivalent amount of HDTMA is added, and CP-bentonite is fullly expanded to 40 $\AA$ in the 140% CEC equivalent amount of CP It means that CP causes the stronger interlayer expansion of montmorillonite and easier adsorption than HDTMA. Adsorption behaviors of CP into bentonite is so stable and continuously sorbed in the proportion to the treatment of amount until 200% of the CEC equivalents. CP-bentonite shows the same adsorption behavior regardless of Ca-type or Na-type montmorillonite.

Analysis of Quartz Content and Particle Size Distribution of Airborne Dust from Selected Foundry Operations (주물사업장 주공정별 발생하는 분진의 석영함유량 및 크기분포 연구)

  • Phee, Young Gyu;Roh, Young Man;Lee, Kwang Mook;Kim, Hyoung-Ah;Kim, Yong Woo;Won, Jeoung Il;Kim, Hyunwook
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.7 no.2
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    • pp.196-208
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    • 1997
  • This study was performed to estimate quartz contents in the both bulk and airborne dust samples and to determine particle size distribution of airborne dust from the selected foundry operations. Total dust samples were collected by a 37mm cassette and respirable by a 10 mm nylon cyclone. Particle size distributions were determined by a Marple's 8-stage cascade impactor at the melting, molding, shakeout and finishing operations. The presence of elements in the dust samples were confirmed by the scanning electron microscopy equipped with the energy dispersive x-ray spectrometry. The quartz contents were estimated using the intensity of the absorption peak of quartz at 799 cm-l by the Fourie Transformed Infrared Spectroscopy (FTIR). The results were as follows: 1. The analysis of data from cascade Impactor showed bimodal distributions of particle size at the melting, molding and shakeout operations. Mass median aerodynamic diameters for the distributions determined by histogram were $0.48-1.65{\mu}m$ for small and $13.43-19.58{\mu}m$ for large modes. In the dust samples collected at the finishing operations, however, only a large mode of $18.89{\mu}m$ was found. 2. The percentages of total to respirable dust concentration calculated from the impactor data ranged from 42 % to 66 %. The average concentrations of respirable dust by cyclone were $0.85-1.28mg/m^3$ collected from the workers, and were $0.23-0.56mg/m^3$ from the areas surveyed. Dust concentrations of personal samples were statistically significantly higher than those of area samples. The highest dust concentration was obtained from the personal samples of the finishing operation. 3. The mean percentages of silicon and oxygen estimated by SEM-EDXA in the bulk samples ranged from 35.83 % to 36.02 % and from 39.93 %-41.64 %, respectively. 4. The average quartz contents estimated by FTIR in the respirable dust from personal samples ranged from 4.32 % to 5.36 % and 4.54 % to 4.70 % in the bulk samples. No statistical difference of quartz content was found between foundry operations. In this study, quartz content was quantified by FTIR. Although no statistically significant difference in quartz content between airborne and bulk, samples and between different foundry operations was found, it is recommended that quartz content in the individual sample of respirable dust be analyzed and the results be used either to select an applicable quartz limits or to calculate the exposure limit. Further studies, however, are needed to compare the results by FTIR and XRD since it is reported that the quartz content determined by FTIR is different from that by XRD.

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Occurrence and Reserve Evaluation of the Poongwon Quartzite Deposit in Geochang, Kyongsangnam Province (경남 거창 풍원 규석광상의 산상과 매장량 평가)

  • Yang Kyounghee;Yun Sung-Hyo
    • Economic and Environmental Geology
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    • v.39 no.1 s.176
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    • pp.1-7
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    • 2006
  • This paper attempts to locate and define a quartzite deposit in Geochang, Kyongsangnam Province in order to establish its commercial viability. The quartzite deposit (Poongwon Mine) occurs as lens or boudinage at the contact between mica schist of the Deogyusan formation and granite gneiss. During Precambrian, regional metamorphism and granitization may have caused the formation ot quartzite layers through recrystallization and rearrangement of silica components derived from older sedimentary rocks, probably chert and/or sandstone. The deposit is composed of fine-grained milky, or light yellowish quartz showing weak laminations with fairly dense and rough appearance in outcrop. It reaches about $60\;m(height)\times140\;m(length)\times35m(width)$ with attitude of $N57^{\circ}E-N8^{\circ}4E\;and\;51^{\circ}-60^{\circ}NW$. The average grade of the quartzite samples is $SiO_2=94.4\;wt\%,\;A1_2O_3=3.3\;wt\%,\; Fe_2O_3=0.8\;wt\%,\;K_2O=0.7\;wt\%$, which can be used for foundry, constructional materials, or concrete making. The proved reserve was estimated as 200,811 tonnage.