• Title/Summary/Keyword: 절삭영역

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A Study on the Cutting Criteria and Cutting Characteristics Considering the Tool Slenderness Ratio for 7075 Aluminum Alloy (공구세장비에 따른 알루미늄합금 7075의 절삭특성 및 가공가능영역에 관한 연구)

  • Park, H.M.;Park, H.C.;Son, H.J.;Cho, Y.T.;Jung, Y.G.
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.4
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    • pp.40-46
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    • 2013
  • When impeller machining needs to be machined over a length in order to avoid interference with neighboring surfaces between material and tool, there are no databases about cutting condition according to tool slenderness ratio. So selection and machining of cutting condition depends on expert's experience. Therefore, the purpose of this paper is deciding cutting condition in roughing and finishing process of impeller according to slenderness ratio of AL7075's end-mill that is the most commonly used for impeller. We have tested for about relation between Slenderness ration and fluctuation width of the cutting force, surface roughness and depth of cut ratio to observe cutting characteristics according to slenderness ratio. The experiments of cutting characteristics and processing criteria are compared with AL5052 which is existing information.

Intermediate View Synthesis Method using Kinect Depth Camera (Kinect 깊이 카메라를 이용한 가상시점 영상생성 기술)

  • Lee, Sang-Beom;Ho, Yo-Sung
    • Smart Media Journal
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    • v.1 no.3
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    • pp.29-35
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    • 2012
  • A depth image-based rendering (DIBR) technique is one of the rendering processes of virtual views with a color image and the corresponding depth map. The most important issue of DIBR is that the virtual view has no information at newly exposed areas, so called dis-occlusion. In this paper, we propose an intermediate view generation algorithm using the Kinect depth camera that utilizes the infrared structured light. After we capture a color image and its corresponding depth map, we pre-process the depth map. The pre-processed depth map is warped to the virtual viewpoint and filtered by median filtering to reduce the truncation error. Then, the color image is back-projected to the virtual viewpoint using the warped depth map. In order to fill out the remaining holes caused by dis-occlusion, we perform a background-based image in-painting operation. Finally, we obtain the synthesized image without any dis-occlusion. From experimental results, we have shown that the proposed algorithm generated very natural images in real-time.

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Development of CAM system for high speed cutting simulation in automobile part die (자동차 부품금형의 고속모의 가공용 CAM시스템 개발)

  • 장동규;김준형;양균의
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.822-826
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    • 1997
  • 근래에 들어, 금형생산 시간의 단축과 고정밀도의 제품을 생산하기 위해 실가공전의 설계단계에서 금형 데이터를 수치적으로 검증할 필요가 높아지고 있다. 기존의 저가형 CAM시스템에서 사용된 경로표시법으 로는 이러한 검증이 불가능하기 때문에 새로운 방법의 도입이 필요하며 모의가공 형상의 표현에서도 비매 개변수형 곡면을 이영하는 방법이 널리 사용되고 있다. 본 연구는 3축 금형가곡에 사용되는 볼앤드밀, 평 엔드밀 공구에 대해 Z-map을 기반으로 절삭부위를 비매개변수형 곡면으로 모델링하여 모의가공을 수행하 고자 한다. 또한, 새로운 backeting영역지정 방법을 사용하여 모의가공의 효율을 높였다.

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Research of Searching Algorithm for Cutting Region using Quadtree (Quadtree를 이용한 절삭 영역 탐색 기법에 관한 연구)

  • 김용현;고성림;이상규
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.873-876
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    • 2003
  • Z-map model is the most widely used model for NC simulation and verification. But it has several limitations to get a high precision, to apply 5 axis machining simulation. In this paper, we tried to use quadtree for searching cutting region. Quadtree representation of two dimensional objects is performed with a tree that describes the recursive subdivision. By using these quadtree model. storage requirements were reduced. And also, recursive subdivision was processed in the boundries, so, useless computation could be reduced, too. To get more high Accuracy, we applied the supersampling method in the boundaries. The Supersampling method is the most common form of the antialiasing and usually used with polygon mesh rendering in computer graphics To verify quadtree model we compared simulated results with z-map model and enhanced z-map model

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Computer Automated Manufacturing Lab (저축 CNC 환경에서의 효율적인 황삭가공)

  • 강지훈;서석환;이정재
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.193-198
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    • 1994
  • 다축가공은 3축 이상의 동시제어축을 이용하여 복잡한 형상을 효율적으로 가공할 수 있는 첨예의 기술인 반면, 가공 설비의 고가로 인해 실제현장에 보급되지 못하고 있는 실정이다. 부가축 방식에 의한 저축화 가공방식은 이러한 현실적 문제에 대처할 수 있는 강력한 방식으로서, 본 연구팀에서는 3축 CNC 공작기계에 부가축 테이블 방식을 이용하여 5축 곡면가공을 구현한 바 있으며, 정삭가공 알고리즘을 개발한 바 있다. 본 연구에서는 부가축 환경하에서 황삭가공 알고리 즘을 다루며, 기존의 전축환경의 황삭가공에 비해공구자세를 인텍싱 형태로 변화시킬 수 있다는 차이가 있으며, 이에 따라 자세조정횟수의 초소화가 생산성 지표로 부각된다. 본 연구에서 개발된 황삭경로 알고리즘은 자세조정횟수를 포함 하여 공구접근영역, 공구교환횟수, 피드조정을 통하여 전체적을 황삭가공시간의 최소화로 접근하였다. 연구된 알고리즘 은 컴퓨터시뮬레이션을 통하여 검증하였으며, 실제절삭을 통한 검증이 추진중에 있다.

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Study on Characteristics of Cryogenic Machining Process of Titanium Alloy at a Low Cutting Speed (티타늄 합금 소재 저속 영역 극저온 가공 특성 연구)

  • Kim, Do Young;Kim, Dong Min;Park, Hyung Wook
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.4
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    • pp.237-241
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    • 2017
  • Cryogenic machining uses liquid nitrogen (LN2) as a coolant. This machining process can reduce the cutting temperature and increase tool life. Titanium alloys have been widely used in the aerospace and automobile industries because of their high strength-to-weight ratio. However, they are difficult to machine because of their poor thermal properties, which reduce tool life. In this study, we applied cryogenic machining to titanium alloys. Orthogonal cutting experiments were performed at a low cutting speed (1.2 - 2.1 m/min) in three cooling conditions: dry, cryogenic, and cryogenic plus heat. Cutting force and friction coefficients were observed to evaluate the machining characteristics for each cooling condition. For the cryogenic condition, cutting force and friction coefficients increased, but decreased for the cryogenic plus heat condition.

The study on the shear bond strength of resin and porcelain to Titanium (티타늄에 대한 레진과 도재의 결합 강도에 관한 연구)

  • Park, Ji-Man;Kim, Yeong-Soon;Jun, Sul-Gi;Park, Eun-Jin
    • The Journal of Korean Academy of Prosthodontics
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    • v.47 no.1
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    • pp.46-52
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    • 2009
  • Statement of problem: Recently, titanium has become popular as superstructure material in implant dentistry because titanium superstructure can be easily milled by means of computer-aided design and manufacture (CAD/CAM) technique. But retention form such as nail head or bead cannot be cut as a result of technical limitation of CAD/CAM milling and bond strength between titanium and porcelain is not as strong as that of conventional gold or metal alloy. Purpose: The objective of this study was to evaluate the shear bond strength of three different materials: heat curing resin, composite resin, porcelain which were bonded to grade II commercially pure Titanium (CP-Ti). Material and methods: Thirty seven CP-Ti discs with 9 mm diameter, 10 mm height were divided into three groups and were bonded with heat curing resin (Lucitone 199), indirect composite resin (Sinfony), and porcelain (Triceram) which were mounted in a former with 7 mm diameter and 1 mm height. Samples were thermocycled for 1000 cycles at between $5-55^{\circ}C$. Shear bond strength (MPa) was measured with Instron Universal Testing Machine with cross head speed of 1 mm/min. The failure pattern was observed at the fractured surface and divided into adhesive, cohesive, and combination failure. The data were analyzed by one-way ANOVA and Scheffe's multiple range test (${\alpha}=0.05$). Results: Lucitone 199 ($17.82{\pm}5.13\;MPa$) showed the highest shear bond strength, followed by Triceram ($12.97{\pm}2.11\;MPa$), and Sinfony ($6.00{\pm}1.31\;MPa$). Most of the failure patterns in Lucitone 199 and Sinfony group were adhesive failure, whereas those in Triceram group were combination failure. Conclusion: Heat curing resin formed the strongest bond to titanium which is used as a CAD/CAM milling block. But the bond strength is still low compared with the bond utilizing mechanical interlocking and there are many adhesive failures which suggest that more studies to enhance bond strength are needed.

Validation Study on Processing Grip Part of Tensile Specimen Acquired from Corroded Pipeline (부식이 존재하는 기존 노후 관로에서 인장 시편 가공 시 그립 가공 타당성에 대한 연구)

  • Nam, Young Jun;Kim, Jeong Hyun;Bae, Cheol Ho;Lim, Yun Mook
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.40 no.2
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    • pp.191-195
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    • 2020
  • In this work, tensile tests, one of the most common test method to assess the condition of a corroded pipe, were conducted. According to ASTM E8 method, the use of flat or curved uni-axial tension test is allowed under the recommendation with the usage of grips corresponding to a curvature of the pipe. However, this method is not for corroded specimen. Furthermore, in the case of performing the multiple tensile tests with various curvatures, it is desirable not to produce zigs that fit each curvatures, if merely processing the specimen grip with curvature into the flat grip can show almost identical tensile behavior. Therefore, various tension simulations were conducted first to check if there exist any differences. Also, experiments on corroded tensile specimen were conducted and compared with the FEM simulation that reflects the actual geometry acquired from the 3D scanner.

Finite element analysis of cortical bone strain induced by self-drilling placement of orthodontic microimplant (Self-drilling 방식의 마이크로임플란트 식립에 의해 발생하는 피질골 스트레인의 유한요소해석)

  • Park, Jin-Seo;Yu, Won-Jae;Kyung, Hee-Moon;Kwon, Oh-Won
    • The korean journal of orthodontics
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    • v.39 no.4
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    • pp.203-212
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    • 2009
  • Objective: The aim of this study was to evaluate the strain induced in the cortical bone surrounding an orthodontic microimplant during insertion in a self-drilling manner. Methods: A 3D finite element method was used to simulate the insertion of a microimplant (AbsoAnchor SH1312-7, Dentos Co., Daegu, Korea) into 1 mm thick cortical bone. The shape and dimension of thread groove in the center of the cortical bone produced by the cutting flute at the apical of the microimplant was obtained from animal test using rabbit tibias. A total of 3,600 analysis steps was used to calculate the 10 turns and 5 mm advancement of the microimplant. A series of remesh in the cortical bone was allowed to accommodate the change in the geometry accompanied by the implant insertion. Results: Bone strains of well higher than 4,000 microstrain, the reported upper limit for normal bone remodeling, were observed in the peri-implant bone along the whole length of the microimplant. Level of strains in the vicinity of either the screw tip or the valley part were similar. Conclusions: Bone strains from a microimplant insertion in a self-drilling manner might have a negative impact on the physiological remodeling of cortical bone.

Comparison of ELLAM and LEZOOMPC for Developing an Efficient Modeling Technique (효율적인 수치 모델링 기법 개발을 위한 ELLAM과 LEZOOMPC의 비교분석)

  • Suk Hee-Jun
    • Journal of Soil and Groundwater Environment
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    • v.11 no.1
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    • pp.37-44
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    • 2006
  • This study summarizes advantages and disadvantages of numerical methods and compares ELLAM and LEZOOMPC to develop an efficient numerical modeling technique on contaminant transport. Eulerian-Lagrangian method and Eulerian method are commonly used numerical techniques. However Eulerian-Lagrangian method does not conserve mass globally and fails to treat boundary in a straightforward manner. Also, Eulerian method has restrictions on the size of Courant number and mesh Peclet number because of time truncation error. ELLAM (Eulerian Lagrangian Localized Adjoint Method) which has been popularly used for past 10 years in numerical modeling, is known for overcoming these numerical problems of Eulerian-Lagrangian method and Eulerian method. However, this study investigates advantages and disadvantages of ELLAM and suggests a change for the better. To figure out the disadvantages of ELLAM, the results of ELLAM, LEZOOMPC (Lagrangian-Eulerian ZOOMing Peak and valley Capturing), and visual MODFLOW are compared for four examples having different mesh Peclet numbers. The result of ELLAM generates numerical oscillation at infinite of mesh Peclet number, but that of LEZOOMPC yields accurate simulations. The simulation results suggest that the numerical error of ELLAM could be alleviated by adopting some schemes in LEZOOMPC. In other words, the numerical model which combines ELLAM with backward particle tracking, forward particle tracking, adaptively local zooming, and peak/valley capturing of LEZOOMPC can be developed for not only overcoming the numerical error of ELLAM, but also keeping the numerical advantage of ELLAM.