• Title/Summary/Keyword: 유정압테이블

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Improvement of Motion Accuracy Using Active Controlled Capillary in Hydrostatic Table (능동제어모세관을 이용한 유정압테이블의 운동정도 향상)

  • Park, C.H.;Song, Y.C.;Lee, H.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.12
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    • pp.114-120
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    • 1997
  • For compensating the error motion of hydrostatic tables, we have introduced a way that the clearance of table is controlled corresponding to the amount of eror with the actively controlled variable capillary, named as ACC. In previous paper, through the basic test, it was confirmed that by the use of ACC, the error motion within 2.7$\mu$ m of a hydrostatic table could be compensated with the resolution of 27nm, 1/100 contollable range, and with the frequency bandwidth of 5.5Hz, structurally. In this paper, we performed practical compensation of the linear and angular motion error of hydrostatic table using ACC. For improving the compensated motion accuracy, iterative control method is put into the control system. The experimental results show that by the simultaneous compensation of error, the linear and angular motion error are improved upto 0.25$\mu$ m and 0.4arcsec, which are about 1/10 and 1/3 of the non-compensated motion errors respectively.

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Experimental Verification on Corrective Machining Algorithm of Hydrostatic Table (유정압테이블 수정가공 알고리즘의 실험적 검증)

  • Park, Chun-Hong;Lee, Chan-Hong;Lee, Hu-Sang
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.6
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    • pp.70-76
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    • 2002
  • Effectiveness of corrective machining algorithm is verified experimentally in this paper by performing corrective machina work practically to single side and double sides hydrostatic tables. Lapping is applied as machining method. Machining information is calculated from measured motion errors by applying the algorithm, without information on rail profile. It is possible to acquire 0.13$\mu$m of linear motion error, 1.40arcsec of angular motion error in the case of single side table, and 0.07$\mu$m of linear motion error, 1.42arcsec of angular motion error in the case of double sides table. The experiment is performed by an unskilled person after he experienced a little of preliminary machining training. Experimental results show that corrective machining algorithm is very effective, and anyone can improve the accuracy of hydrostatic table by using the algorithm.

Corrective Machining Algorithm for Improving the Motion Accuracy of Hydrostatic Table (유정압테이블의 정밀도향상을 위한 수정가공 알고리즘)

  • Park, Chun-Hong;Lee, Chan-Hong;Lee, Hu-Sang
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.6
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    • pp.62-69
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    • 2002
  • For improving the motion accuracy of hydrostatic table, corrective machining algorithm is proposed in this paper. The algorithm consists of three main processes. reverse analysis is performed firstly to estimate rail profile from measured linear and angular motion error, in the algorithm. For the next step, corrective machining information is decided as referring to the estimating rail profile. Finally, motion errors on correctively machined rail are analized by using motion error analysis method proposed in the previous paper. These processes can be iterated until the analized motion errors are satisfied with target accuracy. In order to verify the validity of the algorithm theoretically, motion errors by the estimated rail, after corrective machining, are compared with motion errors by true rail assumed as the measured value. Estimated motion errors show good agreement with assumed values, and it is confirmed that the algorithm is effective to acquire the corrective machining information to improve the accuracy of hydrostatic table.

Proposal and Theoretical Verification on Motion Error Analysis Method of Hydrostatic Tables Using Transfer Function (전달함수을 이용한 유정압테이블 운동정밀도 해석법의 제안 및 이론적 검증)

  • Park, Chun-Hong;Oh, Yoon-Jin;Lee, Chan-Hong;Hong, Joon-Hee
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.5
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    • pp.56-63
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    • 2002
  • A new model utilizing a transfer function is introduced in the present paper for analizing motion errors of hydrostatic tables. Relationship between film reaction force in a single hydrostatic pad and form error of a guide rail is derived at various spacial frequencies by finite element analysis, and it is expressed as a transfer function. This transfer function clarifies so called averaging effect of the oil film quantitively. For example, it is found that the amplitide of the film reaction farce is reduced as the spacial frequency increases or relative width of the pocket is reduced. Motion errors of a multiple pad table is estimated from transfer function, geomatric relationship between each pads and form errors of a guide rail, which is named as Transfer Function Method(TFM). Calculated motion errors by TFM show good agreement with motion errors calculated by Multi Pad Method, which is considered entire table as an analysis object. From the results, it is confirmed that the proposed TFM is very effective to analyze the motion errors of hydrostatic tables.

A Study on the Dynamic Modeling of a Hydrostatic Table (유정압 테이블의 동적 Modeling에 관한 연구)

  • 노승국;이찬홍;박천홍
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.3
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    • pp.150-156
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    • 1998
  • In this paper, a 3-DOF(Degree Of Freedom) rigid body model is developed for dynamic analysis of a hydrostatic table. The dynamic coefficients, stiffness and damping constant of each pad are calculated from the mass flow continuity condition. The validity of this model is examined in theoretical and experimental method. The dynamic behavior when mass unbalances and local variations of stiffness and damping of pads present is analyzed for real applications of hydrostatic table. Since the theoretical and experimental results show goof agreement. it can be said that the 3-DOF rigid body model is useful for the dynamic model of the table. The analysis reveals that the pitching motion is the dominant mode of vibration, It also reveals that unbalanced loads can increase amplitude of tilting motion and reduce natural frequencies and damping capacity of the hydrostatic table.

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볼스크류를 이용한 유정압테이블의 고정밀위치 결정

  • 황주호;박천흥;이후상
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.288-292
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    • 1997
  • Positioning accuracy largely depends on the variation of friction force in guide table, geometric accuracy of feed unit like as ballscrew and controllable accrecy of servo unit, in general. This paper deals with improvement of microstep resolution about hydrostatic table. Torque control mode have a advantage in microstep test, and more stable than velocity control mode in low velocity motion. Hydro static table have the elastic behavior within several .mu.m, so different character exist between the elastic motion and rolling motion. Integral gain is dominant than other gain in elastic motion. In order to improve response time in elastic motion,increasing gain is suggested within the stable region.

Influence of Parameter Setting in an Oil Cooler on the Temperature Characteristics of an Ultra-precision Hydrostatic Table (초정밀 유정압 테이블에서 냉각장치의 변수 설정이 온도특성에 미치는 영향)

  • Khim, Gyungho;Kim, Chang Ju;Oh, Jeong Seok;Park, Chun Hong
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.6
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    • pp.571-576
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    • 2015
  • Temperature characteristics of supply oil in an ultra-precision hydrostatic table are largely influenced by parameter setting in an oil cooler such as the location of reference sensor and cooling temperature. In this paper, influences of the parameter setting on the temperature variation in the hydrostatic table are experimentally analyzed to suggest the guidelines for practical application. In case of using temperature of inlet oil as a reference sensor in the oil cooler, temperature rise of the supply oil is smaller and thermal settling time is faster than that of using temperature of outlet oil as a reference sensor. The experimental results also show that temperatures of table, rail and return oil can be made almost same, and thermal settling time can be decreased by setting cooling temperature in the oil cooler to be lower than atmospheric temperature.

Measurement of 5 DOF Motion Errors in the Ultra Precision Feed Tables for Error Compensation (오차보정을 위한 초정밀 테이블의 5 자유도 운동오차 측정)

  • 오윤진;박천홍;이득우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.672-676
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    • 2004
  • In this paper, measuring system of 5 DOF motion errors are proposed using two capacitive type sensor, a straight edge and a laser interfoerometer. Yawing error and pitching error are measured using the laser interferometer, and rolling error is measured by the reversal method using a capacitive type sensor. Linear motion errors of horizontal and vertical direction are measured using the sequential two point method. In this case, influence of angular motion errors is compensated using the previously measured angular motion errors. In the horizontal direction, measuring accuracy is within 0.05 $\mu$m and 0.27 arcsec, and in the vertical direction, it is within 0.15 $\mu$m and 0.5 arcsec. From these results, it is confirmed that the proposed measureing system is very effective to the measurement of 5 DOF motion errors in the ultra precision feed tables.

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