• Title/Summary/Keyword: 온도제어양생

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Development of Temperature Control Technology for Massive Machine Foundations (기계기초 매스콘크리트의 균열제어를 위한 온도관리기법의 개발)

  • Huh, Taik-Nyung;Son, Young-Hyun;Lee, Suck-Hong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.5 no.4
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    • pp.227-233
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    • 2001
  • 최근 비약적인 경제발전에 힘입어 장대교량, 항만, 댐, 도로, 원자력 발전소 등과 같은 대규모 기간구조물의 건설이 증가하고 있으며, 구조물은 대형화 혹은 고강도화되는 추세에 있다. 특히, 전술한 구조물을 매스콘크리트로 가설하게 되면 초기재령시에 수화열로 인한 균열이 발생할 가능성이 매우 높기 때문에 효율적인 매스콘크리트의 개발과 매스콘크리트 구조물의 설계기술 및 시공방법이 중요한 연구대상으로 등장하게 된다. 본 논문에서는 가로 52.6m, 세로 14.4m, 높이 8.5m의 기계기초 매스콘크리트의 시공에 적합한 온도관리기법을 다음과 같은 단계로 제안하고자 한다. 먼저 온도상승요인을 최소화하는 콘크리트의 배합비를 산정한다. 산정된 콘크리트의 열특성을 측정하기 위해 단열온도실험을 수행하여 각종 열특성상수와 단열온도 상승곡선식을 도출한다. 이와 같은 열특성치를 콘크리트 구조체에 적용하여 열응력해석을 수행한다. 이와 같은 열응력해석을 통하여 구조물의 분할타설높이에 따라 온도균열이 발생하지 않는 콘크리트 내외부의 온도차를 결정한다. 이때 열응력해석에 범용 유한요소 프로그램인 Diana을 사용한다. 콘크리트의 타설은 현장조건과 타설시점을 최대로 고려하고 양생방법으로 콘크리트 내외부의 온도차를 최소화하기 위해 이중단열효과가 있는 거푸집과 가열장비을 사용한다. 또한 콘크리트의 온도관리를 위하여 구조물 내외부에 온도게이지를 매립하고 30분마다 계측을 수행하면서 콘크리트 내외부 온도차가 허용 해석범위를 유지하도록 한다. 양생기간은 7-10일 정도를 유지한다. 전술한 온도관리기법을 통하여 완공후 수평정밀도가 기초의 허용침하량으로 환산하여 $1{\mu}m$ 인 고정밀도의 기계기초는 완벽하게 시공되었다. 따라서 매스콘크리트의 온도균열을 제어할 수 있는 시공방법으로 제안한다. 또한 매스콘크리트의 내외부 온도차를 단열온도실험과 온도해석으로부터 정한 값이내로 제어하고 충분한 양생관리를 병행하면 수화열에 의한 콘크리트의 온도균열을 최소화할 수 있을 것으로 기대한다.

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Control of Thermal Crack in Mass Concrete Using Automated Curing System (양생자동화 시스템을 이용한 매스 콘크리트 온도균열 제어)

  • Ha, Ju-Hyung;Cho, Yun-Gu;Hyun, Tae-Yang;Lim, Chang-Keun;Seo, Tae-Seok
    • Journal of the Korea Concrete Institute
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    • v.25 no.2
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    • pp.195-200
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    • 2013
  • New thermal crack control system for mass concrete was developed to increase quality and to save construction period and cost. The principle of this system is that the curing water having proper temperature is supplied automatically to the surface of mass concrete member to keep the temperature difference between center and surface of concrete less than generally recommended temperature difference ($20^{\circ}C$). Mock-up test was conducted to investigate the validity of newly developed curing system. As a result, no crack was founded in the specimen using automated curing system developed in this study, while many cracks occurred in another specimen without automated curing system. It was also confirmed that the strength and the durability of the concrete cured by automated curing system were improved.

A Study on the Thermal Crack Control of Foundation for Large Turbine (대형 터빈 기초 구조물의 온도균열 제어에 관한 연구)

  • Ha, Ju-Hyung;Cho, Yun-Gu;Lee, Kewn-Chu;Lim, Chang-Keun
    • Journal of the Korea Concrete Institute
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    • v.26 no.3
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    • pp.287-297
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    • 2014
  • Heat of hydration of mass concrete is one of the most important factors that significantly affect structural quality and construction period. Therefore, appropriate methods to control heat of hydration are essential technologies for mass concrete construction. In this study, probability of thermal cracking was checked by thermal analysis prior to the construction of a turbine foundation in a domestic power plant. Subsequently, changes of concrete mix proportion and an effective curing method were proposed to control heat of hydration of mass concrete structures. Concrete manufactured by slag cement was proposed instead of concrete produced by ordinary Portland cement, and an automated curing method was proposed to improve the curing method using typical moist curing with blanket. The automated curing method maintains the temperature difference between center and surface of concrete below a setting value by temperature monitoring. Concrete with slag cement was used for actual construction. One of two identical turbine foundations was cured by an insulated curing method, and the other was cured by the automated curing method to compare the curing methods. And then, the effects of control of heat of hydration were evaluated based on temperature/strain monitoring and crack investigations.

Study on the Crack Control Effect of Moist Curing Equipment in Side Wall of Building (습윤양생 장치를 이용한 아파트 측벽 균열제어에 관한 연구)

  • Kim, Dae-Geon;Lee, Dong-Woon
    • Journal of the Korea Institute of Building Construction
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    • v.17 no.2
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    • pp.127-134
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    • 2017
  • In this study, moist curing equipment was used in the exist gang-form system. By achieving sufficient spray curing, the quality of the concrete was improved and the cracking occurred in building's side wall was decreased. The following results could be made as the conclusion. For the compressive strength, all zones showed the similar results. Comparing with the zone without using moist curing equipment, the zone used moist curing equipment showed higher rebound hardness results. For the cracking, the zone utilized moist curing equipment showed the cracking averaged as 6.6 m and the zone without using moist curing equipment showed the cracking averaged as 10.3m. The effectof reducing cracking by utilizing moist curing equipment is about 36 %. Using moist curing equipment is considered as a good solution to reduce the cracking in the structure. Considering all the factors analysed, using moist curing equipment improved the quality of the concrete and decreased the cracking. When this equipment was used in the construction site, it is expected that the construction periodcan be shrunk and the ratio of defect caused by drying shrinkage can be decreased. In this research conditions, The 0.3mm sized moist curing equipment provided the most desirable results on concrete quality and preventing cracking.

Evaluation of Curing Conditions for Improving the Various Properties of Aerated Concrete Incorporating Slag Powder (슬래그 혼입 기포콘크리트의 성능향상을 위한 양생조건의 평가)

  • Park, Jong-Beom;Yoon, Hyun-Sub;Yang, Keun-Hyeok
    • Journal of the Korea Institute of Building Construction
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    • v.18 no.6
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    • pp.527-532
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    • 2018
  • The objective of the present study is to evaluate a practical approach for enhancing the compressive strength and minimizing deforming of aerated concrete. Test results measured in the aerated concrete mixes that were produced using 40% ground granulated blast-furnace slag (GGBS) as a replacement of cement and cured under different conditions (i.e., high temperatures of $40^{\circ}C$ and $60^{\circ}C$ for 10 hrs or 15 hrs) were compared with those obtained from the specimens cured under room temperature. No deforming was observed in the mixes with 40% GGBS. The compressive strength of the prepared aerated concrete cured under high temperature was higher than that of the concrete cured at room temperature, even at the lower ranges of the apparent dry density. However, the curing time is needed to be controlled as not exceeding 10 hrs at the temperature of $60^{\circ}C$ to prevent the decrease in the compressive strength due to foam mergences.

Development of Temperature-Aanalysis Program for Mass Concrete Using Finite Element Method (유한요소법에 의한 매스콘크리트 구조물의 온도해석 프로그램 개발)

  • 김은겸;김래현;신치범
    • Magazine of the Korea Concrete Institute
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    • v.7 no.6
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    • pp.167-175
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    • 1995
  • A temperature-analysis program, named ${\ulcorner}TAMCON{\lrcorner}$, was developed to predict the temperature rise due to the heat of hydration in hardening concrete. Finite element method was employed to facilitate the temperature analysis for the structures with complex geometry and various boundary conditions. In order to test the validity of the program, the results obtained from TAMCON for the wall-t.ype structure and the mat foundation were compared with the numerical analysis anti experimental data reported previously. As a result, it was found that they were in good agreement. TAMCON may be useful for the temperature control to restrain thermal cracking and the construction management to design the reasonable curing method in mass concrete.

Research of Early-age Strength Development Technology for Remove the Steel Form of Large-wide Tunnel Lining Concrete (대단면 터널 라이닝 거푸집의 조기 제거를 위한 초기 강도 발현 기법 연구)

  • Kim, Kwang-Don;Lee, Deuk-Bok
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.18 no.5
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    • pp.116-127
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    • 2014
  • The studies were carried out to process one cycle for a day to the large section tunnel lining concrete. Climatic characteristics of the tunnel inside are changed, when the temperature of the concrete placement is low, the mold remove time is increased that the heat of hydration speed be delayed because affects the strength development, to compensate for this, after installing the curing sheet on both sides of the steel form and installation of tunnel entrance, when it comes to providing the additional heat source of $28{\pm}2^{\circ}C$ therein, it was to be achieved early strength development control standards (4.5MPa) presented as a crack control scheme or more, thus, It was able to remove after age of 14hr from mold. On the other hand, under the conditions of $10{\pm}1^{\circ}C$ that a natural curing temperature in the tunnel, it was analyzed must ensure the curing time of 36hr or more after concrete placement. Throughout this study, the concrete strength development and the temperature in the early-age concrete, it can find that reverify the curing temperature is greatly affected, even concrete fly ash is mixed 10%, if it is possible to raise the surface temperature for a predetermined time, is not a problem in the early strength development.

The Method of Thermal Crack Control about the LNG Tank Wall in Winter (LNG 저장탱크 벽체의 동절기 온도균열제어 방안)

  • Son, Young-Jun;Ha, Jae-Dam;Um, Tai-Sun;Lee, Jong-Ryul;Baek, Seung-Jun;Park, Chan-Kyu
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.637-640
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    • 2008
  • Since the first underground LNG tank was constructed in Incheon, continuously many LNG tanks were constructed in Tongyoung and Pyongtaek. The storage capacity of LNG tank increased by 200,000kl and the structure size and the concrete mixing design has changed. The crack of concrete induced by the heat of hydration is a serious problem, particularly in massive concrete structures. In order to control the thermal crack of massive concrete, the low heat portland cement(type Ⅳ) is applied to bottom annular part, bottom central part, lower walls and ring beam. In this study, in order to thermal crack control about the LNG tank wall(lot 8 of #16 Pyongtaek LNG tank) in winter, analysed the concrete temperature, the extention of term, the curing condition and the concrete mixing design. When the concrete mixing design is changed from OPC+FA25% to LHC+FA25%, the thermal crack index is 1.33 and satisfied with construction specifications(over 1.2).

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