• Title/Summary/Keyword: 성형효과

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A Study on Adhesion of Mechanical Properties of Rubber by MgCl2 (MgCl2에 의한 고무의 접착특성 및 기계적 강도 변화)

  • Kim, Seong-Hye;Jeon, Jun-Ha;Um, Gi-Yong
    • Journal of Adhesion and Interface
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    • v.18 no.2
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    • pp.53-58
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    • 2017
  • In this study, to overcome a complicated shoe adhesion process such as buffing, pre-treatment by primer in the rubber component of the shoe, we studied adhesion and mechanical properties with rubber compound added $MgCl_2$. We determined adhesion properties of $MgCl_2$ content. Especially, the rubber containing $MgCl_2$ exhibited good adhesion properties to water-based adhesion. Since $MgCl_2$ is a water-soluble salt, it was judged that this phenomenon occurred. The results are confirmed by contact angle and surface morphology measurement. In addition, in the case of rubber compound added $MgCl_2$, the crosslinking efficiency was increased and the NBS resistance was increased.

Development of Nano Carbon Tile for Far-Infrared Thermotherapy Effect (원적외선 온열효과를 위한 나노탄소타일 개발)

  • Yoon, Dal-Hwan;Uhm, Woo-Yong
    • Journal of IKEEE
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    • v.21 no.1
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    • pp.24-29
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    • 2017
  • In this paper, we have developed the nano carbon tile and chip which is based on a reducing process of oxidation and the viscous fluid control, after hardening to the stylene monomer and methylol acrylamide monomer using an acrylic emulsion junction material. Then we can obtain the sphere form structure of diagonal 1~3 mm, they have mixture the acrylic emulsion junction material(45%) and the coconut carbon powder(55%) of size 300~500 mesh for 25~30 min. Finally, if we have dry for the formated carbon including 30~90 minute at $90{\sim}300^{\circ}C$, then be obtained for pure carbon formation of 95%. In order to identify the safety of the friendly circumstance carbon formation, we have tested the far-infrared ratio, energy analysis, gas density and anti-disease germs experiment.

Strength of Composite Single-Lap Bonded Joints with Various Manufacturing Processes for Aircraft Application (항공용 복합재 단일겹침 접착 체결부의 제작공정에 따른 강도 연구)

  • Song, Min-Gyu;Kweon, Jin-Hwe;Choi, Jin-Ho;Kim, Hyo-Jin;Song, Min-Hwan;Shin, Sang-Joon
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.37 no.8
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    • pp.751-758
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    • 2009
  • Failure strengths of composite single-lap adhesive joints were investigated with various parameters such as manufacturing method, overlap length and adherend thickness. A total of 335 single-lap joint specimens were tested under tension. Specimens were fabricated with 4 different manufacturing processes; cocuring without and with adhesive, secondary bonding and co-bonding. Each manufacturing process has 5 different overlap lengths and 4 different thicknesses, respectively. As expected, failure strength is higher in thicker adherend joints and lower in larger overlap length specimens. Interesting result is that the secondary bonded joints show the higher strength than the cobonded and cocured joints with adhesive, and give close or even higher strength compared with non-adhesive cocured case.

Evaluation of mechanical properties and springback for embossed aluminum sheet - part I (엠보싱 알루미늄 판재의 기계적특성과 스프링백 평가 (제1보))

  • Kim, Young-Suk;Cho, Jun-Haeng;Do, Van-Cuong;Shin, Dong-Woo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.2
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    • pp.921-926
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    • 2015
  • Embossed aluminum sheets were been used in heat insulation purpose for automative exhaust parts because of increasing their surface areas and stiffness reinforcement. However, there are many restrictions because of high rate of wrinkle occurrence on press working. We have performed the tensile and bending tests for embossed sheets to clarity its mechanical properties and springback characteristics. Embossed aluminum sheets showed a different flow stress after plastic yielding due to flattening the embossed cone shape. Above all, yield stress of parallel embossed specimen decreases while its diagonal one increases and the decrease of young's modulus in the embossed sheets contributes to the increase of springback amount.

Prediction of the Forming Limit Diagram for AZ31B Sheet at Elevated Temperatures Considering the Strain-rate Effect - II (변형률속도 효과를 고려한 AZ31B 판재의 온간 성형한계도 예측 - II)

  • Choi, S.C.;Kim, H.Y.;Kim, H.J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.285-288
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    • 2009
  • The purpose of this study is to predict the forming limit diagram (FLD) of strain-rate sensitive materials on the basis of the Marciniak and Kuczynski (M-K) theory. The strain-rate effect is taken into consideration in such a way that the stress-strain curves for various strain-rates are inputted into the formulation as point data, not as curve-fitted models such as power function. Tensile tests and R-value tests were carried out at several levels of temperature and strain-rate from $25^{\circ}C$ to $300^{\circ}C$ and 0.16 to 0.00016/s, respectively to obtain the mechanical properties of AZ31B magnesium alloy sheet. The FLD of this material was experimentally obtained by limit dome height tests with the punch velocity of 0.1 and 1.0 mm/s at $250^{\circ}C$. The M-K theory-based FLD predicted using Yld2000-2d yield criterion was compared with the experimental results.

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용탕직접압연된 Al-Mg-Mn 합금판재의 기계적 특성

  • Kim, Hyeong-Uk;Kim, Min-Gyun;Im, Cha-Yong;Gang, Seok-Bong
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2009.11a
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    • pp.43.2-43.2
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    • 2009
  • Al-Mg 알루미늄 합금은 강도가 높고 성형성이 우수하여 수송기기 경량화용 소재로서 사용량이 증가하고 있다. 특히고강도 특성을 보이는 Al-Mg-Mn합금은 자동차, 선박및 철도차량등의 형재 및 판재로 그 사용량이 증가하고 있다. 또한 결정립을 미세화 시킨 Al-Mg-Mn합금판재의 경우에는 온간성형으로 복잡한 형상의 판재부품제조에 사용되고 있다. 연속주조공정인 Twin roll strip casting(TRC)은용탕으로부터 직접 판재를 생산할 수 있는 공정으로 주로 순알루미늄계열의 판재 생산에 사용되고 있으나 최근에는 고강도 판재의 저비용 생산을 위하여 고합금계 판재에 적용하는 연구가 수행되고 있다. 합금량이 높은 고강도Al-Mg계 합금의 TRC 주조시 고액공존구간이 커서 더욱 정밀한 공정제어가 필요하다. 또한 기존의 슬라브주조방식보다 높은 냉각속도로 주조가 가능하기 때문에 결정립 및 정출상의 미세화공정으로 응용되기도한다. 본 연구에서는 TRC공정을 기초로 주조시 열간 압연의효과를 동시에 부여하는 용탕직접압연공정을 개발하였으며 상용 고강도 알루미늄 합금인 5083합금 판재를제조하였다. 또한 기존 Al-Mg 합금에 Mn을 첨가하여 용탕직접압연함으로서 정출상의 크기 및 밀도를 제어하여 강도가 우수한 Al-Mg-Mn 합금판재를 제조하는 기술을 개발하였다. 용탕직접압연된 Al-Mg-Mn계 합금의 경우에 주조시 높은 냉각속도로 인하여 결정립이 미세하고 Al6Mn과 같은 미세한 정출상이 다량 형성되었으며, 최종압연 및 열처리에 의하여 높은 강도를 갖는 고강도 알루미늄 합금 판재의 제조가 가능하였다.

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Prediction evaluation of problems happened of Sheet Metal Forming Process Using Shell Element (쉘 요소를 이용한 박판성형공정의 불량 예측 평가)

  • Ko Hyung-Hoon;Lee Chan-Ho;Kang Dong-Kyu;Sul Nam-Ki;Lee Kwang-Sik;Jong Dong-Won
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.481-484
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    • 2005
  • The AutoForm previously used the membrane element and it accomplished sheet metal forming analysis. The membrane analysis has been widely applied to various sheet metal forming processes because of its time effectiveness. However, it's well known that the membrane analysis can not provide correct information for the processes which have considerable bending effects. In this research it tried to compare the analysis results which use the shell element which is applied newly in the AutoForm commercial software with actual experimental results. The shell element is compromise element between continuum element and membrane element. The Finite element method by using shell element is the most efficient numerical method. From this research, it is known that FEA by using shell element can predict accurately the problems happened in actual experimental auto-body panel.

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CaO Manufacture for $CO_2$ Adsorption at a High Temperature (고온에서의 이산화탄소 흡착을 위한 흡착제 CaO 제조)

  • Lee Tae-Jong;Kim Gil-Soo;Baek Il-Hyun;Kim Bu-Ung
    • Journal of the Korean Institute of Gas
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    • v.5 no.4 s.16
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    • pp.27-32
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    • 2001
  • It is desired that carbon dioxide causing a greenhouse effect be removed at a high temperature and high pressure in a steam reforming reaction. In this research, a pellet form of adsorbent CaO is employed to capture $CO_2$. The adsorbent was manufactured using a high pressure molding on powdered $CaCO_3$ followed by calcination. Then its properties were analyzed and the adsorption experiments were carried out in a batch adsorption chamber. The pore area was found to be dependent on a molding pressure and the pore distribution showed two peaks. It is examined that $CO_2$ binds to CaO by means of chemisorption and its maximum conversion is nearly $80\%$ at $700^{\circ}C$.

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Discretization Effects of Real-Time Input Shaping in Residual Vibration Reduction for Precise XY Stage (정밀 XY 스테이지 잔류진동 억제를 위한 실시간 입력성형에서의 이산화 효과에 관한 연구)

  • Park, Sang-Won;Choi, Hun-Seok;Singhose, William;Hong, Seong-Wook
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.4
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    • pp.71-78
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    • 2007
  • Input shaping is known to be a very effective tool for suppressing residual vibration without introducing any complicated sensors and feedback control. Real-time input shaping schemes necessitate a process such that the input command is discretized to deal with non-prescribed, real-time input. Thus parameters associated with input command discretization, such as time spacing and duration time, are unknowns which affect the performance of input shaping schemes, especially for small and fast XY stages. This paper investigates the effects of input command discretization parameters, such as time spacing and duration time, on the dynamic performance of XY stages subjected to real-time input shaping. An experimental system is developed which is equipped with an XY stage driven by servo-motors and real-time user command. Experiments are performed to investigate the dynamic performance of XY stage by changing these parameters and to yield a strategy to gain better performance.

Studies on the Standardization of Fermentation and Preparation Methods for Steamed Rice Bread(I) - Effects of Various Fermentation Factors on the Expansion and Physiognomical Characteristics of Steamed Rice Bread - (증편제조법 표준화 연구(I) -발효조건이 증편의 팽화 및 성장에 미치는 영향-)

  • 강미영;최해춘
    • Korean Journal of Rural Living Science
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    • v.4 no.1
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    • pp.13-22
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    • 1993
  • 증편 제조조건의 표준화 방법설정을 위하여 다섯가지(발효원, 가수량, 발효온도, 발효시간, 팽창제) 발효조건을 완전임의 배치법으로 시험, 유의성 검정을 하였으며, 증편의 팽화도 측정 및 팽화된 증편의 생장(증편의 부푼모양, 스폰지감의 생성여부, 기공의 균일성)에 대한 관능검사를 실시하여 다음과 같은 결론을 얻었다. 1. 팽화도에 영향을 미치는 요인으로는 발효원, 가수량, 발효온도, 발효시간 둥이었으며 Yeast 1% 보다는 탁주 또는 Yeast 2%를 사용하는 것이 그리고 3$0^{\circ}C$ 보다는 4$0^{\circ}C$에서 발효시키는 편이 발효시간의 단축효과가 있는 것 같았다. 2. 증편의 팽화가 가장 잘 이루어질 수 있는 발효조건으로는 발효원으로서 탁주를 사용하며 가수량을 75%로 하여 4$0^{\circ}C$에서 4시간 발효시킨 후 성형하여 제조하는 것이었다. 3. 증편 성장에 대한 기호도에 영향을 미치는 발효조건으로는 가수량, 발효온도, 발효시간, 팽창제 둥이었으며 가수량에 관계없이 팽창제를 첨가하여 제조하는 것이 좋고 가수량이 낮을수록 발효시간을 길게하는 편이 나을듯 하다. 4. 증편 성장에 대한 기호도가 가장 높은 증편 제조조건으로는 발효원을 Yeast 1%를 사용하고 반죽의 팽창을 돕기 위해 베이킹파우더 1%를 첨가하며 4$0^{\circ}C$에서 4시간 발효시킨 후 성형하여 찌는 것이었다.

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