• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2001.10a
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• pp.354-357
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• 2001

In the present study, front lower arm and engine cradle which are automotive chassis parts were developed using the hydroforming technology. For systematic establishment of parts development process, material properties of tube were reflected at the start of design and problems of initial design drawing were solved by forming analysis. Design and manufacturing technology of hydroforming die were established and the relationship between internal pressure and feeding stroke was studied during try-out. Durability and buckling strength of hydrofromed parts were estimated.

• Transactions of the Korean Society of Automotive Engineers
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• v.6 no.3
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• pp.11-17
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• 1998

In this study, a procedure is presented for the dynamic analysis of a multibody tracked vehicle system. the planner tracked vehicle model used in this investigation is assumed to consist of two kinematically decoupled subsystems, i.e., the chassis subsys- tem and track sub-system. The chassis subsystem includes the chassis frame, sprocket, idler and rollers, while the track subsystem is represented as a closed kinematic chain consisting of rigid links interconnected by revolute joints. The recursive kinematic and dynamic formulation module of the vehicle will be developed.

• Transactions of the Korean Society of Automotive Engineers
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• v.9 no.1
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• pp.205-215
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• 2001

In this study, modeling and analysis procedure for the dynamic analysis of a high mobility tracked vehicle system were studied. The vehicle model used in this investigation is assumed to be consist of two kinematically decoupled subsystems. The chassis subsystem consists of chassis frame, sprocket, support rollers, road wheels, idler wheel, road wheel arms and idle wheel arm, while the track subsystem is represented as a closed kinematic chain consisting of track links and end connectors interconnected by revolute joints with bushing. Nonlinear contact force module describing the interaction between track link, and sprocket, idler wheel, road wheel, support roller, ground was used. The effects of road wheel arms and idler wheel arm due to tension adjuster are also considered.

• Transactions of the Korean Society of Automotive Engineers
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• v.4 no.5
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• pp.90-99
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• 1996

To keep up with the regulation of OBD II(on board diagnostics II), many detection methods for engine misfire have been developed. Among them, the method of using the crankshaft speed fluctuation is the most noticeable in the point of view of lower cost and easier installation than any others. On the basis of the results obtained from the previous engine-dynamometer test, the integrating torque index (ITI) has been introduced. In this research, the instrumental and the interfacing systems to engine control unit(ECU) are developed for the vehicle test. Therefore, the vehicle and chassis-dynamometer test can be carried out in addition to the rough road test. From this test, the previousproposed method proved that it can be applied to the real vehicle.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2007.11a
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• pp.612-616
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• 2007

This paper describes a procedure to improve road noise using DPDS estimation. We can estimate a body local stiffness at chassis mounting point where the path of road input vibration by DPDS with experiment and FE simulation. DPDS result from FE model has a good correlation with experiment data. FE model DPDS shows weak points among chassis mounting points. Body panel thickness and shape were changed to meet DPDS target. Improved DPDS of critical points makes a road noise level lower.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.511-514
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• 2005

This paper propose an advanced control strategy to improve vehicle handling and directional stability by integrating Active Front Steering(AFS) with Electronic Stability Program(ESP) . The effect of the integrated control system on the vehicle handling characteristics and directional stability is studied through a close loop computer simulation of and eight degree of freedom nonlinear vehicle model and driver model. Simulation results confirm the effectiveness of the proposed control system and the overall improvements in vehicle handling and directional stability

• Transactions of the Korean Society of Automotive Engineers
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• v.18 no.6
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• pp.1-6
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• 2010

Aluminum rear lower arm is designed for luxury sedan and manufactured by hollow sand casting in the present study. Here we present the relationship between local microstructure and coupon tensile test in the rear lower arm. The characteristics of the local tensile deformation are supposed to be dependent upon Si distribution and DAS (dendrite arm spacing). Si distribution affects the yield strength and DAS affects the elongation of local area in the part, respectively.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2004.05a
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• pp.373-376
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• 2004

자동차 부품제조에 있어 비용절감과 경량화에 대한 노력은 시간이 지날수록 더욱 그 강도를 더해가고 있다. 이에 따라 tube hydroforming 공법과 고강도 소재를 결합한 부품제조 기술이 국내에서도 활기를 띄기 시작하여 각 자동차사별로 양산 적용을 앞두고 있다. 포스코는 철강소재 자동차 부품 개발에 대한 촉진 및 신수요 창출을 위하여 hydroforming사업을 시작하였으며 이미 수 종의 부품을 국내 자동차사와 공동으로 개발하여 적용을 추진하고 있다. 특히 인장강도 45kg 이상의 고강도 튜브를 이용한 hydroforming샤시 부품을 국내에서 최초로 개발하였으며 현재 시작품 제작을 완료하였다. Hydroforming 부품의 개발은 부품형상 정보를 이용 CAE를 통한 공정해석, 금형의 상세 설계 및 제작 그리고 시작품 제작의 과정을 통해 이루어지며 최종적으로 양산금형이 제작된다. 본 연구에서는 이러한 일련의 과정을 소개하고자 한다.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2004.05a
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• pp.341-348
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• 2004

Recently deveoped HSS of POSCO and commerciallizing activities were introduced. 590DP, 590FB, 780TRIP. In this year, another three type of hot rolled AHSS will be developed and try to commerciallize with auto makers. 780FB, 780DP and 980CP. We have future plan to develope ultra high strength steels 980TR, 1170CP.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2006.05a
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• pp.337-340
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• 2006

Aluminum extruded profiles have been mostly used only a few automotive parts until now, such as roof rail, sunroof frame and bumper beams. However, Aluminum Extru-form technology, which was recently developed by foreign advanced manufacturer, made it possible to apply the aluminum extruded profiles to suspension parts of passenger and RV cars. It could be obtained by optimized billet casting, extrusion and stretch bending technology. It was possible to have the excellent weight reduction and the competitive price comparing with conventional process of aluminum for automotive parts. Combining additional process technology such as machining and joining, the application can be extended to various automotive parts. We have developed high strength aluminum alloy and fabricated subframe and suspension arm by extruforming process.