• Title/Summary/Keyword: 베어링 결함

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Comparison of FEA with Condition Monitoring for Real-Time Damage Detection of Bearing Using Infrared Thermography Techniques (적외선열화상을 이용한 베어링 실시간 손상검출 상태감시의 전산수치해석 비교)

  • Kim, Hojong;Kim, Wontae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.35 no.3
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    • pp.185-192
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    • 2015
  • Since real-time monitoring systems, such as early fault detection, have been very important, an infrared thermography technique was proposed as a new diagnosis method. This study focused on damage detection and temperature characteristic analysis of ball bearings using the non-destructive, infrared thermography method. In this paper, for the reliability assessment, infrared experimental data were compared with finite element analysis (FEA) results from ANSYS. In this investigation, the temperature characteristics of ball bearing were analyzed under various loading conditions. Finally, it was confirmed that the infrared thermography technique was useful for the real-time detection of damage to bearings.

A Study on Real-Time Fault Monitoring Detection Method of Bearing Using the Infrared Thermography (적외선 열화상을 이용한 베어링의 실시간 고장 모니터링 검출기법에 관한 연구)

  • Kim, Ho-Jong;Hong, Dong-Pyo;Kim, Won-Tae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.4
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    • pp.330-335
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    • 2013
  • Since real-time monitoring system like a fault early detection has been very important, infrared thermography technique as a new diagnosis method was proposed. This study is focused on the damage detection and temperature characteristic analysis of ball bearing using the non-destructive infrared thermography method. In this paper, for the reliability assessment, infrared experimental data were compared with the frequency data of the existing. As results, the temperature characteristics of ball bearing were analyzed under various loading conditions. Finally it was confirmed that the infrared technique was useful for real-time detection of the bearing damages.

Friction Characteristics of Oil-impregnated Sintered-Metal Bearing (유체동압 함유소결베어링의 마찰특성)

  • Jung, Gwang-Sub;Kim, Byung-Joo;Jung, Dae-Hyun;Park, Wang-Sik;Lee, Ho;Lee, Young-Je
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1997.04a
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    • pp.62-68
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    • 1997
  • 현재 널리 보급되어 있는 볼베어링은 몇개의 볼에 의해 작동하기에 회전이 불균일하며 진동과 소음이 크다. 이는 고속에서 한계를 갖는 주된 원인이 되고 있다. 또한 그리스의 손실로 인한 수명의 단축이나, 유출된 그리스로 인한 손상은 제품의 내구성에 치명적인 결과를 초래한다. 더욱이 기존에 사용하는 소형 정밀 베어링은 전량 수입에 의존하고 있으며, 기술 선진국의 기술이전 회피로 개발이 어려우며, 수입물량도 확보하기 어려운 상황이다. 이를 극복하기 위한 하나의 방법이 볼과 그리스를 대신해서 유체의 압력을 이용한 유체동압베어링의 개발이다. 유체동압을 이용한 베어링의 장점은 그리스의 누유가 없고, 이로 인한 설계상의 제약이 없으며, 볼베어링으로는 불가능한 고속회전에 적합하고, 안전성이 뛰어나며 회전이 균일하여 제품의 신뢰성을 향상시킬 수 있다. 유체동압 함유소결함유베어링은 진동과 소음이 적고, 저렴하며 구조가 간단하고, 급유기를 필요로 하지 않는 자기윤활(self-lubrication)특성과 생산성 등 많은 장점을 가지고 그 사용범위가 점차 광범위하게 넓어지고 있지만, 저속상태에서의 유막형성, 고속상태에서 기름의 누유, 고하중상태에서 강도와 기공의 눌어붙음과 출발과 정지 시에 발생하는 두 금속간의 직접 접촉을 피할 수 없는 것과 같은 해결해야 하는 문제를 가지고 있다. 본 연구에서는 이러한 단점을 해결하기 위하여 유체동압 함유소결베어링이 마찰특성을 알아보고자 한다.

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An analysis of the performance of sector shaped, pivoted pad thrust bearings in consideraation of the inlet pressure (패드의 선단압력을 고려한 부채꼴 모양의 피봇식 추력베어링의 성능해석)

  • 김종수;김경웅
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.5
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    • pp.1063-1070
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    • 1988
  • The influence of the inlet pressure on bearing performance of tilting pad bearings in laminar regime is examined. A simple flow model is presented to calculate the inlet pressure in inlet flow that occurs at a short distance ahead of the bearing inlet. The bearing performances are obtained, load capacity, friction torque and lubricated flow-rate, etc, numerically for the inlet pressure boundary conditions with and without pressure jump. The computed results of both cases show that bearing performance and the optimum pivot position changes remarkably according to the bearing operating conditions. The influence of the inlet pressure on bearing performance must be considered to analyze the bearing performance precisely.

Fuzzy Defects Diagnosis of Rolling Element Bearings (구름 베어링의 퍼지 결함 진단에 관한 연구)

  • 양보석;전순기
    • Journal of Advanced Marine Engineering and Technology
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    • v.18 no.3
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    • pp.85-93
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    • 1994
  • A new diagnosis method is developed in this paper, in which the fuzzy set theory is introduced to diagnose the defects of rolling element bearings. The selection of membership function and the fuzzy operation model are discussed in detail here. The system is successfully used for various defects diagnosis of rolling element bearings.

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Identification of Defect Frequencies in Rolling Element Bearing Using Directional Spectra of Vibration Signals (구름 베어링의 결함 주파수 규명을 위한 방향 스펙트럼의 이용)

  • 박종포;이종원
    • Journal of KSNVE
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    • v.9 no.2
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    • pp.393-400
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    • 1999
  • Defect frequencies of rolling element bearings are experimentally investigated utilizing the two-sided directional spectra of the complex-valued vibration signals measured from the outer ring of defective bearings. The directional spectra make it possible to discern backward and forward defect frequencies. The experimental results show that the directional zoom spectrum is superior to the conventional spectrum in identification of bearing defect frequencies, in particular the inner race defect frequencies.

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Implementation of Ultrasonic Immersion Technique for Babbitt Metal Debonding in Turbine Bearing (초음파 수침법을 이용한 터빈베어링 Babbitt금속 박리 검사 기술)

  • Jung, Gye-Jo;Park, Sang-Ki;Cho, Yong-Sang;Park, Byung-Cheol;Kil, Doo-Song
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.4
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    • pp.348-353
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    • 2004
  • This study is aimed for the implementation of ultrasonic method to assess the reliability of turbine bearings. A modified ultrasonic immersion technique was carried out in both laboratory experiment and field application. From the laboratory results, we confirmed that the condition of interface layer between the babbitt and base metal be monitored by the C-Scan. The C-scan image by the ultrasonic immersion test can be used successfully to observe the condition of interface layer. The testing with a focused transducer provides a promising approach for estimating the extent of the damaged region and observing the interface layer effectively. The difference of the ultrasonic reflection ratio between the bonding and debonding area at the interface layer is one of the key parameters for assessing the extent of the damaged area; additionally, the reflection amplitude exhibits a favorable correlation with the overall damage level. The technique developed in this study was applied to the inspection of the turbine bearings at several power plants in Korea whereby the applicability in the field can be ascertained.

Fault Severity Diagnosis of Ball Bearing by Support Vector Machine (서포트 벡터 머신을 이용한 볼 베어링의 결함 정도 진단)

  • Kim, Yang-Seok;Lee, Do-Hwan;Kim, Dae-Woong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.37 no.6
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    • pp.551-558
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    • 2013
  • A support vector machine (SVM) is a very powerful classification algorithm when a set of training data, each marked as belonging to one of several categories, is given. Therefore, SVM techniques have been used as one of the diagnostic tools in machine learning as well as in pattern recognition. In this paper, we present the results of classifying ball bearing fault types and severities using SVM with an optimized feature set based on the minimum distance rule. A feature set as an input for SVM includes twelve time-domain and nine frequency-domain features that are extracted from the measured vibration signals and their decomposed details and approximations with discrete wavelet transform. The vibration signals were obtained from a test rig to simulate various bearing fault conditions.

Loading Test Results of Wind Turbine Pitch/Yaw Bearing (풍력발전기용 피치/요 베어링의 하중 시험 결과)

  • Nam, Ju-Seok;Kim, Heung-Sub;Lee, Young-Soo;Han, Jeong-Woo
    • Journal of Wind Energy
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    • v.3 no.1
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    • pp.61-67
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    • 2012
  • The loading test of wind turbine pitch and yaw bearings have been conducted using special test rig designed for the test of large slewing bearings. Test type was fatigue test that applied fatigue load to each bearing and followed the defined test process. Measurement data during test were rotational torque and raceway temperature, and inspected key components by disassembling the bearing after all test finished. As a results, the raceway temperature during test did not exceed the operational temperature range of lubricant and rotational torque was reduced as the bearing's rotational cycle increased. In the inspection of key components, some plastic deformation and flaking were detected at some raceway sections while other components such as ball, spacer and seal remain indefective conditions.

Rotorting System Design and Analysis for Exciter Retrofit (발전기 여자제어 시스템 교체를 위한 축계진동 해석 및 설계)

  • Ha, Hyun-Cheon;Park, Chul-Hyun;Choi, Seong-Pil
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.1090-1095
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    • 2000
  • 발전기에 직류 전압을 인가하는 여자제어 시스템(exciter)은 여자 방식에 따라 간접 여자 방식과 직접 여자 방식으로 분류할 수 있다. 그러나 여자제어 시스템의 세계적인 추세는 직접 여자 방식을 채택하고 있으며, 기존의 설치된 간접 여자 방식도 직접 여자 방식으로의 교체를 추진하고 있는 실정이다. 본 논문에는 500 MW 발전기의 간접 여자제어 시스템을 직접 여자제어 시스템으로의 교체를 위해 수행된 축계 진동해석과 설계 검토 사례를 소개코자 한다. Steady 베어링의 설치 여부를 위한 설계 기준은 축계 진동해석 결과에 바탕을 두고 있으며 steady 베어링의 선정에는 안정성을 이유로 tilting pad 베어링을 선택하였다. 해석 결과를 바탕으로 실제 축계를 설계, 제작하여 운전한 결과 양호한 결과를 얻을 수 있었다.

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