• Title/Summary/Keyword: 박판단면

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외연적 강소성 유한 요소법을 이용한 2차원 박판 성형 공정의 해석

  • 안동규;정동원;양동열
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.10a
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    • pp.57-62
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    • 1992
  • 박판 성형 공정에서는 복잡한 실제 차체판넬을 금형설계단계에서 빠르고 효율적으로 해석하기 위해 평면 변형 문제로 취급할 수 있는 많은 국부 단면들에 대해 단면 해석방법이 쓰이고 있다. 최근에 박박이론 및 굽힘 에너지가 보강된 박막 요소에 근거한 내연적 강소성 유한 요소 해석이 많이 연구되어 왔다. 본 연구에서는 박판 성형 공정의 단면 해석을 위해 외연적 강소성 유한 요소법을 사용하였고, 접촉처리는 직접적 시행착오법을 사용하였다. 또한 본 연구의 적합성을 보이기 위해 평면 변형을 가정한 실린더형 펀치 스트레칭과 트렁크 리드 대칭 단면을 해석하였다.

A Study on the Nonlinear Buckling Behavior of Thin-Walled Sections (박판단면의 비선형 좌굴거동에 관한 해석적연구)

  • Jin, Chang Sun;Kwon, Young Bong
    • Journal of Korean Society of Steel Construction
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    • v.10 no.3 s.36
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    • pp.407-421
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    • 1998
  • The purpose of this paper is to provide and verify an analytical method, based on the spline finite strip method, which can be used to investigate the buckling mode and stress of thin-walled steel sections. Geometric imperfection and initial stress of plates and plate assemblies, which are resulted from various preloadings and may cause prebuckling deformations before buckling, are included in the analysis. Material nonlinearity and residual stress are also considered. It can be applied to sections with simple or non-simple boundary conditions and arbitrary loading. The method has been applied to investigate the buckling behavior of plates and plate assemblies which are subjected to compression with initial imperfections and residual stresses.

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Dynamic Mode Analysis of Thin Walled Closed Section Beams under Warping Conditions (Warping 조건하에서 박판 폐단면 보의 동적 모드 해석)

  • Yu, Hwan-Shin;Chun, Dong-Joon
    • Journal of Advanced Navigation Technology
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    • v.16 no.2
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    • pp.367-374
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    • 2012
  • A dynamic simulation and test of frame with thin walled closed section beams considering warping conditions have been performed. When a beam is subjected under torsional moment, the cross section will deform an warping as well as twist. For some thin-walled sections warping will be large, and accompanying warping restraint will induce axial and shear stresses and reduce the twist of beam which stiffens the beam in torsion. This paper presents that an warping restraint factor in finite element model effects the behavior of beam deformation and dynamic mode shape. The computer modelling of frame is discussed in linear beam element model and linear thin shell element model, also presents a correlation between computer predicted and actual experimental results for static deflection, natural frequencies and mode shapes of frame.

Transverse Shear Behavior of Thin-Walled Composite Beams with Closed Cross-Sections (폐쇄형 단면을 갖는 박벽 복합재료 보의 전단변형 거동 해석)

  • Park, Il-Ju;Jung, Sung-Nam
    • Composites Research
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    • v.19 no.5
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    • pp.1-6
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    • 2006
  • In this study, a closed-form analysis has been developed for the transverse shear behavior of thin-walled composite beams with closed cross-sections. The shear flow distributions and cross-section stiffness coefficients are derived analytically by using a mixed beam approach. The theory has been applied to single-celled composite box-beams with elastic couplings. The location of the shear center and the effect of transverse shear deformation on the static behavior of composite beams are investigated in the framework of the analysis. The present results are validated against those of a two-dimensional finite element analysis and a good correlation has been obtained for box-beam cases considered in this study.

Structural Analysis of Thin-walled Beams by Using a Mixed Finite Element Method (혼합형 유한요소법에 의한 박판보의 구조해석)

  • Park, Seong-Whan
    • Journal of the Society of Naval Architects of Korea
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    • v.34 no.4
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    • pp.99-107
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    • 1997
  • A mixed type finite element method is applied to the nonuniform shear warping beam theory which is very useful for the structural analysis of thin-walled sectional beams considering the shear deformation. As known generally, it is shown that the mixed type finite element method, compared with the displacement type one, can give more balanced accuracy of results in calculating the stresses and displacements of the structure. In this paper, one typical example, the flexural-torsional problem of a discontinuously variable sectional beam under coupled end torsional moments, is selected and analyzed to validate the usefulness of the developed beam element.

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Sectional Analysis of Forming Processes for Tailored Blank Sheets Using Finite Element Method (유한요소법을 이용한 합체박판 성형공정의 단면해석)

  • 구본영;백승준;금영탁
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.03a
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    • pp.36-39
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    • 1998
  • To predict strain distributions and weld line movements in the forming processes of tailored blank sheets, the 2-dimensional finite element formulation is developed. The welding zone is modelled with the several, narrow finite elements. The material properties of weld elements are calculated from those of base metals, based on the experimental evaluation. To verify the finite element formulation developed, the forming process of an autobody door inner panel section is simulated. FEM predictions are compared and showed good agreements with experimental measurements.

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End Effects of Thin-Walled Beams with General Quadrilateral Cross Sections (일반 사각 단면 형상을 갖는 박판보의 끝단효과에 관한 연구)

  • Kim, Jin-Hong;Kim, Yun-Yeong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.9 s.180
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    • pp.2191-2201
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    • 2000
  • End effects due to sectional deformations of thin-walled beams with closed cross section are analysed by a one-dimensional theory. In particular, end effects associated with warping (out of plane m otion) and distortion (in plane motion) are investigated. The exact solutions as a vector form are newly derived to reveal slowly-decaying nature of the end effects in a thin-walled beam loaded by a couple. Several examples of thin-walled beams under various loading conditions indicate that the local end effect zone due to warping and distortion is approximately ten times the typical beam width.

절연절단 방식의 프로브 빔 제작

  • Hong, Pyo-Hwan;Gong, Dae-Yeong;Pyo, Dae-Seung;Lee, Jong-Hyeon;Lee, Dong-In;Kim, Bong-Hwan;Jo, Chan-Seop
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.02a
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    • pp.449-449
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    • 2013
  • 최근 반도체 소자의 집적회로는 점점 복잡해지고 있는 반면, 소자의 크기는 작아지고 있으며 그로 인해 패드의 크기가 작아지고 패드사이의 간격 또한 협소해지고 있다. 따라서 웨이퍼 단계에서 제조된 집적회로의 불량여부를 판단하기위한 검사 장비인 프로브카드(Probe Card)의 높은 집적도가 요구되고 있다. 하지만 기존의 MEMS 공법으로 제작되는 프로브 빔은 복잡한 제조 공정과 높은 생산비용, 낮은 집적도의 문제점을 가지고 있다. 본 연구에서는 이러한 문제점을 해결하기 위하여 간단한 제조 공정과 낮은 생산비용, 높은 집적도를 가지는 프로브 빔을 개발하기 위하여 절연절단 방식으로 BeCu (Beryllium-Copper) 프로브 빔을 제작하였다. 낮은 소비 전력으로 우수한 프로브 빔 어레이를 제작하기 위해서 가장 고려해야할 대상은 프로브 빔의 재료와 구조(형상)이다. 절연전단 방식으로 프로브 빔을 형성할 때 요구되는 Fusing current는 프로브 빔의 구조(형상)에 크게 영향을 받는다. 낮은 Fusing current는 소비 전력을 줄여주고, 절연절단으로 형성되는 프로브 빔의 단면(끝)을 날카롭게 하여 프로브 빔과 집적회로의 패드 간의 접촉 저항을 감소시킨다. 프로브 빔의 제작은 BeCu 박판을 빔 형태로 식각하여 제작하였으며, 실리콘 비아 홀(Via hole) 구조의 기판위에 정렬하여 soldering 공정을 통해 실리콘 기판과 BeCu 박판을 접합시켰다. 접합된 프로브 빔의 끝부분을 들어 올린 상태로 전류를 인가하여 stress free 상태로 만들어 내부 응력을 제거하였으며, BeCu 박판에 fusing current를 인가하여 BeCu 박판 프레임으로부터 제거를 하였다. 제작된 프로브 빔의 길이는 1.7 mm, 폭은 $50{\mu}m$, 두께는 $15{\mu}m$, 절단부의 단면적은 1$50{\mu}m^2$로 제작되었다. 그리고 프로브 빔의 절단부의 길이는 $50{\mu}m$ 부터 $90{\mu}m$까지 $10{\mu}m$ 증가시켜 제작되었다. 이후에 절연절단 공정에 요구되는 Fusing current를 측정하였고, 절연절단 후의 절단면의 형상을 SEM (Scanning Electron Microscope)장비를 통하여 확인하였다. 절단부의 길이가 $50{\mu}m$일 때 5.98A의 fusing current를 얻었으며, 절연절단 후 절단부 상태 또한 가장 우수했다. 본 연구에서 제안된 프로브 빔 제작 방법은 프로브카드 및 테스트 소켓(Test socket) 생산에 응용이 가능하리라 기대한다.

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Pressurization Characteristics of Piezoelectric-Hydraulic Pump Adopting a Ball-Thin Plate Spring Type Check Valve (볼-박판 스프링 형 체크밸브가 적용된 압전유압펌프의 가압 특성)

  • Hwang, Yong-Ha;Hwang, Jai-Hyuk;Bae, Jae-Sung
    • Journal of Aerospace System Engineering
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    • v.12 no.2
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    • pp.7-14
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    • 2018
  • In this study, a new check valve was studied to improve the load pressure of a brake system with a small piezoelectric-hydraulic pump. During the pressurization process, the steady-state pressure at the load is affected by the ratio of the cross-sectional area of the check valve the chamber pressure and load pressure. Since the flow path cover of the check valve is made wider than the cross-sectional area of the output flow to prevent backflow, a method of reducing the area ratio is proposed for a higher load pressure by mounting an additional mass to a thin plate spring type check valve. To identify the effect of mounting an additional mass to the existing check valve on the load pressure, a simple brake system with a small piezoelectric-hydraulic pump was modeled using a commercial code AMESim. The AMESim modeling was verified by comparing the simulation results with the experimental results of the pump the existing check valve. The additional mass was added to the verified AMESim modeling and higher load pressure was able to be obtained through simulation. The 35% performance improvement in load pressure identified by carrying out pressurization test of the brake system after adopting the new check valve the small piezoelectric-hydraulic pump.

A Study on the Comparison of Performances between Section Property Method and Section Shape Method for the Section Design of Vehicle Structure (차체단면설계를 위한 단면계수법 및 단면형상법의 성능비교에 관한 연구)

  • 서명원;이정환
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.1
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    • pp.135-147
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    • 2000
  • Section design of vehicle structure has been developed by two methods. One is the section property method which uses section property as a design variable. This method shows the tendency of an optimum section approximately. The other method is the section shape method which utilizes geometric parameter of section as a design variable. Practical solutions are obtained by this method. However, it is very expensive for large-scale problems due to the large number of geometric parameters. These two methods are compared through several sample problems. The finite element method is used for the structural and sensitivity analyses. The results are analyzed based on the number of function evaluations, the quality of cost function, the complexity of programing, and etc. The applications of both methods are also discussed.

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