• Title/Summary/Keyword: 로터 설계)

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Rotordynamics of a Centrifuge Rotor-Bearing System for 100,000RPM Operation (10만 RPM용 원심분리기의 로터베어링계 설계)

  • 이안성;김영철;박종권
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1997.10a
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    • pp.64-69
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    • 1997
  • 정격속도 100,000RPM용 원심분리기(centrifuge) 로터베어링계에 대해 회전체동역학 해석이 수행된다. 시스템은 원심분리기 로터, 유연축, 모터 로터와 축, 그리고 모터축 지지용 두 개의 구름베어링으로 구성된다. 설계목표는 정격속도가 위험속도(critical speed)에 대해 충분한 분리여유를 갖고, 위험속도에서 로터의 양호한 불균형응답특성을 이루어 내는 것이다. 후자의 요구조건은, 시스템이 다수의 위험속도를 통과하며 정격속도 주위에서 충분한 분리 여유를 갖지 않을 수도 있기 때문에 특히 중요하다. 시스템에 초유연축(extra-flexible shaft)을 도입함으로써, 비록 1차 위험속도에서 만족스럽지 못한 큰 불균형응답을 가질지라도 고차 위험속도에서 만족스런 작은 불균형응답을 보인다. 1차 위험속도에서 로터의 큰 변위를 억제하기 위해서 범퍼링(bumper ring) 또는 안내베어링(guide bearing)을 유연축의 적절한 위치에 설치할 필요가 있다. 비록 유연축계라 할지라도 정격속도와 가까운 4차 이상의 고차 위험속도를 정확히 규명하기 위해서는 모터의 동역학을 전체시스템에 결합하여야 함을 볼 수 있다. 해석은 유한요소법(finite element method)에 의해 수행된다.

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Spin Test of 5 kWh Composite Flywheel Rotor (5 kWh 복합재 플라이휠 로터의 회전 시험)

  • Han, Hoon-Hee;Ha, Sung-Kyu;Kim, Jae-Hyuk
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.9
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    • pp.3135-3140
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    • 2010
  • A 5 kWh composite flywheel rotor was designed and manufactured, and its spin test was performed to monitor strain distribution and burst speed. Strain distribution in radial and circumferential directions of the rotor were measured using a wireless telemetry system based on bluetooth technology for real-time strain measurement. The strains was compared with pre-calculated design values to verify the initial rotor design. We noticed the rotor failed at 19,499 rpm in the spin test, 11 % lower than the predicted burst speed of 22,000 rpm. Failure occurred at the hub which connects the shaft and the composite rotor. The performance of the composite rotor was confirmed in a general sense, and the danger of unexpected failure of composite rotor during high-speed spinning was also demonstrated in this paper. Special attention should be paid to not only composite rotor but also hub when designing a flywheel energy storage system. The telemetry system needs to be further developed, especially enduring the high centrifugal forces, and can be used in a real time monitoring system for the flywheel energy storage system.

Prop-blade Cross Section Design for QTP-UAV (쿼드 틸트 프롭로터 무인기용 프롭-블레이드 단면 설계)

  • Kim, Taejoo;Cho, Jin Yeon
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.46 no.10
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    • pp.845-855
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    • 2018
  • Cross section design of a prop-blade is carried out for VTOL(Vertical Takeoff and Landing) Quad Tilt Prop-rotor UAV with a maximum takeoff weight of 55 kg and a maximum cruising speed of 180 km/h. Design procedure for cross section design is established and design requirements for prop-blade are identified. Through the procedure, cross section design is carried out to meet the identified requirements. Main design factors including stiffness, weight per unit length, and elastic axis are obtained by using a finite element section analysis program, and the design weight of the prop-blade is predicted. The obtained design factors are used along with the rotor system analysis program CAMRAD II to evaluate the dynamic stability of prop-blade in operating environment. In addition, the prop-blade load is obtained by CAMRAD II software, and it is used to verify the safety of the prop-blade structure. If the design results are not satisfactory, design changes are made in an iterative manner until the results satisfy the design requirements.

Design of Gerotor Using Cycloid and Circular-Arc Curves (사이클로이드 및 원호 곡선을 이용한 제로터 개발)

  • Choi, Tae-Hoon;Kim, Moon-Saeng;Lee, Geun-Su;Jung, Sung-Yuen;Kim, Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.3
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    • pp.241-250
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    • 2011
  • The new gerotor developed in this paper has an inner rotor in which a circular arc is inserted between the hypocycloid and epicycloid curves, whereas the outer rotor is designed using the simulation results for the rotor and a modification method. The new gerotor has no cusps and loops and no limit on the eccentricity. We increase the average flow rate by adding a new design parameter, $\gamma$, which is the inclined angle of the inner rotor at the intersection of the hypocycloid and the circular arc. A calculation method to calculate the chamber area is also developed. This method can also be used to calculate the flow rate and flow rate irregularity when the contact points are unknown. The control of eccentricity and $\gamma$ is expected to lead to an efficient rotor.

Design and Validation of Low-cost Flight Control Computer for Multi-rotor UAVs (저가 하드웨어 기반 멀티로터 비행제어 컴퓨터 설계 및 검증)

  • Lee, Dasol;Shim, David Hyunchul
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.45 no.5
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    • pp.401-408
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    • 2017
  • This paper describes development and validation processes of a low-cost hardware based flight control computer designed for multi-rotor UAVs. The developed flight control computer controls multi-rotors stable and can handle complex flight missions using an integrated high-performance Linux computer. A complementary filter generates a navigation solution with 500 Hz, and a proposed observer significantly reduces measurement noise. A control algorithm utilizes a feed-forward term computed by a three-dimensional curve fitting method, and it increases tracking performance. The developed flight control system has been fully tested through several test flights, and it can apply to real flight environments.

A Study on the Structural Optimum Design Method of Composite Rotor Blade Cross-Section using Genetic Algorithm (유전자 알고리즘을 이용한 복합재 로터 블레이드 단면 구조 최적설계방법에 관한 연구)

  • Won, You-Jin;Lee, Soo-Yong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.41 no.4
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    • pp.275-283
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    • 2013
  • In this paper, the structural optimum design method of composite rotor blade cross-section was investigated with the genetic algorithm. An auto-mesh generation program was developed for iterative calculations of optimum design, and stresses in the blade cross-section were analyzed by VABS (variational asymptotic beam sectional analysis) program. Minimum mass of rotor blade was defined as an object function, and stress failure index, center mass and blade minimum mass per unit length were chosen as constraints. Finally, design parameters such as the thickness and layup angles of a skin, and the thickness, position and width of a torsion box were determined through the structural optimum design method of composite rotor blade cross-section presented in this paper.

Effect of Rotor Design on Performance Characteristics of Slurry Pump Using Tornado Principle (토네이도 원리를 이용한 슬러리 펌프의 성능특성에 미치는 로터 형상의 영향)

  • Park, Sang Kyoo;Yang, Hei Cheon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.41 no.10
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    • pp.631-638
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    • 2017
  • An experimental study was conducted to investigate the effect of a rotor design on the performance characteristics of a slurry pump using the tornado principle. The slurry pump differs considerably in terms of construction as well as operating principle when compared to the conventional centrifugal pump. The design parameters of the cross-shaped rotor included the diameter, thickness and height. The total head, shaft and water powers, and pump efficiency as a function of flow rate were compared with the design parameter. It was found that as the rotor diameter and height increase, the efficiency increases, whereas, an increase in the rotor thickness decreases the efficiency. In the rotor design condition of this study, the specific area and efficiency of the maximum height rotor were, respectively, smaller and higher than those of maximum diameter rotor.

Rotor Stability and Whirl Flutter Analysis of Smart UAV (스마트무인기 로터 안정성 및 훨플러터 해석)

  • Lee, Myeonk-Kyu;Shen, Jinwei
    • Aerospace Engineering and Technology
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    • v.7 no.2
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    • pp.205-212
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    • 2008
  • This paper describes the modeling data and final analysis results of rotor resonance, rotor aeroelastic stability and whirl flutter stability for Smart UAV (SUAV). The effects of wing beamwise, chordwise and torsional stiffness on the whirl flutter stability were investigated considering the possibility of design change of SUAV wing structure. The parametric study showed that wing torsional and beamwise stiffness changes have much stronger influence on the wing mode damping than chordwise stiffness. It was analytically demonstrated that the final designed rotor system is aeroelastically stable and free from resonance, and that rotor/pylon/wing system of SUAV TR-S4 has enough rotor stability and whirl flutter stability margin.

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헬리콥터 주 로터 훨타워(Whirl Tower) 사례 및 동향

  • Kim, Deok-Gwan;Hong, Dan-Bi;Song, Geun-Ung;Kim, Tae-Ju;Kim, Seung-Ho
    • Current Industrial and Technological Trends in Aerospace
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    • v.5 no.2
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    • pp.23-32
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    • 2007
  • 헬리콥터 주 로터 시스템은 헬리콥터 전체 성능을 좌우하고, 비행특성을 결정하는 핵심 구성품이다. 주 로터 시스템은 회전하면서 추력 및 조종력을 발생시키기 때문에 동적 밸런싱을 맞추는 것도 중요한 개발단계업무 중에 하나이다. 주 로터 시스템의 개발 과정에서 헬리콥터 비행시제 장착 전에 동적 밸런스 시험, 성능시험, 안정성 시험 등을 포함하는 훨시험(whirl test)을 수행하게 된다. 이 시험 수행을 위해 제작되는 시험장치가 훨타워(whirl tower)이다. 세계 유수 헬리콥터 회사들은 주 로터 훨시험을 위한 설비인 훨타워를 보유하고 있으며, 지속적으로 성능 개량 등을 통해 최신의 기술 및 장비를 적용하여 운영하고 있다. 본 논문에서는 대표적으로 사용되고 있는 해외 헬리콥터 회사들의 훨타워의 사례를 설명하고 설비의 기능을 기술함으로써 기술적 동향에 대하여 살펴보았다. 현재 한국형헬기개발사업(KHP)에서 구축중인 다목적 의 WTTF(whirl tower test facility) 요구조건 및 설계 현황에 대해서도 기술하였다. 당 연구원의 WTTF는 한국형기동헬기(KUH)의 주 로터 훨시험 및 내구성 시험을 위해 구축되고 있다. 본 시험설비는 연구개발용 시험과 양산용 시험을 모두 수행할 수 있도록 다목적으로 개발될 예정이다. 본 설비는 기존 해외 설비와는 차별화되어 다목적 시험을 할 수 있도록 설계가 진행중이며, 2008년12월에 구축 완료 예정이다.

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Design and stress analysis of composite helical rotor and wind power tree (복합재를 이용한 헬리컬 로터와 풍력터빈 나무 설계 및 구조해석)

  • Ha, Min-Su;Han, Kyoung-Tae;Choi, Kyoung-Ho;Park, Young-Chul
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.1
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    • pp.59-65
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    • 2013
  • The objective of this paper is to analyze the structure of the wind power tree using a helical type wind turbine. The blades of a helical rotor is designed with a composite material. The structural analyses of a helical rotor have been implemented by finite element method. The structural analyses of the wind power tree which support four helical rotor, have been performed under a wind load, a rotational velocity of a rotor, and dead weight.