• Title/Summary/Keyword: 나노클레이

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Synthesis and Characterization of Epoxy Based Nanocomposite Materials Using an Ultrasonicator (초음파 혼합에 근거한 에폭시 나노복합체의 제조와 특성)

  • Lee, Do Young;Park, Kyungmoon;Park, YoonKook
    • Korean Chemical Engineering Research
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    • v.46 no.5
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    • pp.945-948
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    • 2008
  • Nanocomposite materials provides efficient reinforcement, thermal endurance, and many other advantages depending on the additives used, with applications in the aerospace, automotive, and biomedical industries. Here, epoxy based nanocomposites were synthesized in the presence of Cloisite 15A and characterized with TEM, XRD, TGA, and DMA. To determine the effect of the clay d-spacing, Cloisite 20A was also used to synthesize the nanocompostes. In addition to the traditional hot plate method, an ultrasonicator was used to investigate the effect of different types of mixing on the properties of the nanocomposite; no significant effect was found. An examination of the nanocomposite morphology revealed that all the nanocomposites synthesized yielded an intercalated structure. When 5 wt% of Cloisite 15A was used with 20 min sonication time, the storage modulus increased 10% over the neat(no clay) nanocomposite. In general, the presence of Cloisite 15A produced a better storage modulus than Cloisite 20A.

A Study on Mechanical Properties Improvement of Halogen-free Flame Retardant Compounds by Nanoclay Addition (나노클레이 첨가에 따른 할로겐프리 난연컴파운드의 기계적 특성에 관한 연구)

  • Hwang, Chan-Yun;Yang, Jong-Seok;Sung, Baek-Yong;Kim, Ji-Yeon;Park, Dae-Hee
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.28 no.2
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    • pp.126-130
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    • 2015
  • In this study, some materials are organized and experimented with variables to obtain the optimum mix proportion for the mechanical property of halogen free flame resistance compound with varying addition of nano clay. Tensile strength, density and stiffness are tested in the room temperature. In this study, unlike existing layered structure, nano clay with tabular structure is used and sufficient stiffness, strength, thermal stability and gas block capability can be achieved with small amount of addition. Tensile strength and elongation test show high rupture strength only in specimens with compatibilizing agents while density test shows average measurement in all the specimens except T-9. It was confirmed that the measurement value according to the additives in compatibilizing agent or in nano clay of hardness test represents similarly.

Combustion Properties of Ethylene-propylene diene monomer/polypropylene/Clay Nanocomposites Based on EDPM/PP (EPDM/PP에 바탕을 둔 에칠렌-프로필렌 디엔 모노머/폴리프로필렌/클레이 나노복합체의 연소특성)

  • Chung, Yeong-Jin
    • Journal of the Korean Applied Science and Technology
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    • v.28 no.4
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    • pp.410-417
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    • 2011
  • Effects of ethylene-propylene diene monomer (EPDM)/polypropylene (PP), zinc oxide, stearic acid, and clay on the combustive properties based on EDPM/PP were investigated. The EDPM/PP/clay nanocomposites was compounded to prepare specimen for combustive analysis by cone calorimeter (ISO 5660-1). It was found that the specific mass loss rate (SMLR) in the nanocomposites decreased due to the fire resistance compared with unfilled EDPM/PP, while the nanocomposites showed the higher total heat release (THR), higher CO production release, and higher specific extinction area (SEA) than those of virgin EPDM/PP. The stearic acid for softening ruber increased the THR and amount of smoke by itself, combustible.

Clay Renaissance (클레이 르네상스)

  • Lee, Seok-Hoon
    • Mineral and Industry
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    • v.29
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    • pp.1-17
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    • 2016
  • 점토광물은 자연 산출되는 광물로써 양이 풍부하고 가격이 저렴하여 여러 가지 산업자원으로써 오래전부터 다양하게 활용되어 왔다. 전통적인 주요 활용분야로는 제지 및 코팅 산업의 충진제, 내화재, 세라믹, 유리섬유, 시멘트 등에 90% 이상이 사용되어왔다. 최근에야 고무, 플라스틱 및 페인트의 물성 강화용 충진제로, 넓은 표면적을 활용한 촉매제로 일부 사용되고 있지만 대부분 판상용 점토광물을 대상으로 하고 있다. 고령토가 국내 생산 주요 품목에 들어가지만 그 비중은 2014년 기준 1.9%로 낮으며, 그나마 자급율도 77% 수준이라 수입에 의존하고 있다. 생산되는 고령토의 양이 매년 감소하고 있는 추세이며, 2014년 기준 고품질인 Wa와 Wb의 생산량이 각각 600 톤과 227 톤으로 미미한 수준이며 P급이 4.1만 톤 수준이라 부가가치가 매우 낮은 상품 중의 하나로 보인다. 다행히 우리나라에서 생산되는 고령토의 많은 부분이 할로이사이트 계열 고령토이고, 할로이사이트의 독특한 나노튜브 형태는 신소재 개발과 더불어 부가가치가 높은 새로운 활용분야를 개척하기 아주 적절한 광물이어서 그 특성과 산업적 활용 특성을 중심으로 최신 연구동향과 활용분야를 소개하고자 한다.

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Intercalation Behavior of Clay in Polypropylene/Montmorillonite/Wood Nanocomposites (폴리프로필렌/몬모릴로나이트/목분 나노복합체에서의 클레이 박리거동)

  • Kim, Jin Sung;Lee, Sun Young;Yoon, Ho Gyu
    • Journal of the Korean Society of Industry Convergence
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    • v.13 no.2
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    • pp.93-98
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    • 2010
  • Polypropylene / montmorillonite / wood flour nanocomposites are melt-mixed by using a twin screw extruder. The montmorillonite is intercalated by the wood flour and the basal spacing of montmorillonite is increased with increasing the content of wood flour. The exfoliation constantly occurs by adding more than 10 wt.% of maleic anhydride-grafted polypropylene as the compatibilizer, which is used for improving the interfacial adhesion between matrix and filler. Also, the maleic anhydride-grafted polypropylene enhances the mechanical properties of the nanocomposites.

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A Study on Morphology and Mechanical Properties of Biodegradable Polymer Nanocomposites (생분해성 고분자 나노복합체의 형태학 및 기계적 특성 연구)

  • Jang, Sang Hee
    • Clean Technology
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    • v.19 no.4
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    • pp.401-409
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    • 2013
  • BBiodegradable polymers have attracted great attention because of the increased environmental pollution by waste plastics. In this study, PLA (polylactic acid)/Clay-20 (Cloisite 20) and PLA (polylactic acid)/PBS (poly(butylene succinate)/Clay-20 (Cloisite 20) nanocomposites were manufactured in a twin-screw extruder. Specimens for mechanical properties of PLA/Clay-20 and PLA/PBS (90/10)/Clay-20 nanocomposites were prepared by injection molding. Thermal, mechanical, morphological and raman spectral properties of two nanocomposites were investigated by differential scanning calorimetry (DSC), tensile tester, scanning electron microscopy (SEM) and raman-microscope spectrophotometer, respectively. In addition, hydrolytic degradation properties of two nanocomposites were investigated by hydrolytic degradation test. It was confirmed that the crystallinity of PLA/Clay-20 and PLA/PBS/Clay-20 nanocomposite was increased with increasing Clay-20 content and the Clay-20 is miscible with PLA and PLA/PBS resin from DSC and SEM results. Tensile strength of two nanocomposites was decreased, but thier elongation, impact strength, tensile modulus and flexural modulus were increased with an increase of Clay-20 content. The impact strength of PLA/Clay-20 and PLA/PBS/Clay-20 nanocomposites with 5 wt% of Clay-20 content was increased above twice than that of pure PLA and PLA/PBS (90/10). The hydrolytic degradation rate of PLA/Clay-20 nanocomposite with 3 wt% of Clay-20 content was accelerated about twice than that of pure PLA. The reason is that degradation may occur in the PLA and Clay-20 interface easily because of hydrophilic property of organic Clay-20. It was confirmed that a proper amount of Clay-20 can improve the mechanical properties of PLA and can control biodegradable property of PLA.

Improvement of Mechanical Interfacial Properties of Epoxy/Clay Nanocomposites Using Silane Intercalant (실란유기화제를 이용한 에폭시/클레이 나노복합재료의 기계적 계면 물성 향상)

  • Park, Soo-Jin;Seo, Dong-Il;Lee, Jae-Rock
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.10a
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    • pp.125-128
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    • 2001
  • In this wort, the $Na^+-MMT$ has organically modified with silane intercalant to prepare the polymer/clay nanocomposites. The pH. X-ray diffraction (XRD), and contact angles were used to analyze the surface properties of clay and the exfoliation phenomenon of clay interlayer, The mechanical interfacial properties of epoxy/clay nanocomposites were investigated by three-point bending test. From the experimental results. the surface modification made by silane intercalant on clay surface leads to an increase of distance of silicate layers, surface acid value. and electron acceptor parameter of organoclay. The treatments are also necessary and useful for epoxy to intercalate into the interlayer by interacting of electron donor-accepter between basic epoxy and clay surface. The mechanical interfacial properties of the nanocomposites was improved by the presence of dispersed clay nanolayer containing low content of organoclay in comparison with the conventional, which increase the interfacial adhesion between dispersed clay and epoxy resins.

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Development of High Performance Nanocomposites using Functionalized Plant Oil Resins (식물성오일 레진을 이용한 고기능성 나노 복합재료의 개발)

  • Han, Song-Yi;Jung, Young-Hee;Oh, Jeong-Seok;Kaang, Shin-Young;Hong, Chang-Kook
    • Elastomers and Composites
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    • v.47 no.1
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    • pp.2-8
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    • 2012
  • In this study, in order to develop renewable bio-based nanocomposites, multi-functional nanocomposites from soybean resins (AESO, MAESO) and nanoclay were prepared. Photoelectrodes for environmental friendly dye-sensitized solar cell using soybean resin were also prepared. Organo-modified nanoclay was directly dispersed in functionalized soybean resins after mixing with styrene as a comonomer and radical initiator was used to copolymerize the nanocomposites. The observed morphology was a mixture of intercalated/exfoliated structure and the physical properties were improved by adding nanoclay. A nanocomposite using MAESO, which added COOH functional group to the soybean resin, showed better dispersibility than AESO composites. Ultrasonic treatment of the nanocomposites also improved the physical properties. Nanoporous $TiO_2$ photoelectrode was also prepared using soybean resins as a binder, after acid-treatment of $TiO_2$ surface using nitric acid. Dye-sensitized solar cells were prepared after adsorbing dye molecules on it. The $TiO_2$ photoelectrode prepared using soybean binder had high current density because of increased surface area by improved dispersibility. The photoelectrochemical properties and conversion efficiency of the solar cell were significantly improved using the soybean binder.

A Study on Perpendicular Flame Retardant Characteristic Improvement of Halogen-free Flame Retardant Compounds by Nanoclay Addition (나노클레이 첨가에 따른 할로겐프리 난연컴파운드의 수직난연 특성 향상에 관한 연구)

  • Hwang, Chan-Yun;Yang, Jong-Seok;Seong, Baeg-Yong;Kim, Ji-Yeon;Park, Dae-Hee
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.28 no.1
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    • pp.51-56
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    • 2015
  • The object of this study is to obtain the optimum mix proportion of halogen free compound with flame resistance and, for the purpose, thermal/electrical characteristics test are conducted using compatibilizing agents, flame resistance agents, hydroxide aluminum, sunscreen, antioxidant and silicon oil on the base resin of linear low density polyethylene (LLDPE), Ethylene vinyl acetate copolymer (EVA). Existing compound method accompanies many requirements to be satisfied including a lot of addition of flame resistance agents, prohibition of impact on mixing capability with base and property and etc. In this study, different from the existing method, the optimum mix proportion is determined and experimented by adding nano clay. Oxygen index test shows no difference between specimens while T-6, T-9 shows oxygen index of 29[%] and 26[%], respectively. This is concluded that hydroxide aluminum, which is a flame resistance agent, leads low oxygen index. From UL94-V vertical flame resistance test, the combustion behavior is determined as V-0, Fail based on UL94-V decision criteria. Viscometry shows low measurements in specimens with separate addition of compatibilizing agents or nano clay. Volume resistivity test shows low measurement mainly in specimens without compatibilizing agents. Therefore, with the flame resistance compound shows better performance for thermal/electrical property and the optimum mix proportion are achieved among many existing materials.

Effect of organoclay on the dynamic properties of SBR compound reinforced with carbon black and silica (유기화 클레이의 첨가가 실리카 및 카본블랙를 함유한 SBR 복합체의 동적 특성에 미치는 영향)

  • Son, M.J.;Kim, W.
    • Elastomers and Composites
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    • v.41 no.4
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    • pp.260-267
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    • 2006
  • SBR (styrene-butadiene rubber; 25 wt% of solid contents) nanocomposites reinforced with OLS(organically modified layered silicates) were manufactured via the latex method. Two types of OLS are prepared, i.e. dodecylamine (primary amine) modified montmorillonite (DA-MMT) and N, N-dimethyldodecylamine (tertiary amino) modified MMT (DDA-MMT). X-ray diffraction (XRD) and transmission electron microscopy (TEM) were employed to characterize the layer distance of OLS and the morphology of the nanocomposites. SBR nanocomposites reinforced with ternary phase filler (carbon black/silica/OLS) systems also manufactured. Dynamic mechanical thermal analysis (DMTA) was performed on these composites to determine the loss factor (tan $\delta$) over a range of temperature($-20^{\circ}C{\sim}80^{\circ}C$). The results showed that there was significant changes on the values or tan $\delta$ with the addition of small amount of the OLS. By increasing the contents of OLS, the values of tan $\delta$ at $0^{\circ}C$ increased but those of tan $\delta$ at $60^{\circ}C$ decreased with increasing OLS contents.