• 제목/요약/키워드: 기어피팅수명

검색결과 10건 처리시간 0.025초

피팅 파손면적분석기법을 이용한 기어재의 피팅 수명 실험 (Pitting Life Experiments of Gear Material using a Damaged Area Analysis Method)

  • 주진욱;이병욱;문석만;김태완;조용주
    • 한국정밀공학회지
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    • 제27권11호
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    • pp.92-97
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    • 2010
  • The object of this study is to investigate the definite method for pitting damaged surfaces. Pitting is a sort of fatigue damages and it is made by a repetitive load. For a judgment between damages or not, sensing vibrations of test equipment is simple. However, it is not only difficult to observe a growth of pitting but also impossible to detect the juncture of initial pitting. Therefore, a method for the pitting damaged area measuring technique was effectively implemented by Two Roller Machine. The change of surface damaged area was measured by an optical microscope in regular time and calculated by the use of dark and bright ratio of test specimens' pictures taken by optical microscope. In conclusion, S - N Curves gained by Failure rate - Cycle graph was led and the curves are able to be chosen as occasion demands for a failure area percentage.

윤활유 공급량에 따른 스퍼 기어의 피팅 수명에 관한 연구 (A Study for Influences of Supplied Lubricant Quantities on Pitting Life of Spur Gears)

  • 주진욱;문석만;김태완;조용주
    • Tribology and Lubricants
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    • 제27권1호
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    • pp.40-44
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    • 2011
  • The object of this study is to investigate influences of supplied lubricant quantities on spur gear's pitting life. Pitting is a sort of contact fatigue failures and made by a repetitive load. Basically, pitting is difficult to predict its life by an analysis due to many factors to be considered about tribology problems. In this paper, pitting life was proved by experiment using two roller machine. For a contact fatigue test, operating circumstances should be considered. During the test, temperature and lubricant quantities are considered and to investigate an influence of lubricant quantities, a comparison between optimally enough and not enough lubricant quantity was implemented.

RPG 시스템의 접촉 피로수명 (Contact Surface Fatigue Life for RPG System)

  • 남형철;권순만;신중호
    • 대한기계학회논문집A
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    • 제35권11호
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    • pp.1453-1459
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    • 2011
  • 외접기어의 어느 한쪽 기어를 핀 또는 롤러로 대체한 롤러 피니언 기어 (RPG) 시스템은 기어 치물림 시 미끄럼 접촉을 줄이고 구름운동을 증대시켜 기어 내구성을 향상시킬 수 있다. 우선 본 논문에서는 전위계수(profile shift coefficient)를 고려하여 RPG 시스템의 캠 기어(cam gear)의 엄밀 치형설계 방법 및 치 꼬임으로 인한 간섭 방지조건을 제시하였다. 또 기어구동에 있어 치면에서 발생되는 진동이나 소음의 원인이 되는 피팅(pitting) 발생수명을 고려하기 위해, 설계인자의 변화에 따른 Hertz 접촉응력 및 하중응력계수(load stress factor)의 변화를 검토하였다. 이를 통해 RPG 시스템의 내구성을 향상시킬 수 있는 방안으로 전위계수의 증가를 제안하였다.

CRG 시스템의 접촉 피로수명 (Contact Fatigue Life for CRG System)

  • 남형철;김창현;권순만
    • 대한기계학회논문집A
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    • 제36권11호
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    • pp.1391-1397
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    • 2012
  • 하이포 트로코이드 기반의 CRG(Cam ring gear) 시스템은 핀 또는 롤러 치형을 가지는 기어와 공액인 캠 링기어로 구성된 내접기어 시스템이다. 본 논문에서는 CRG 시스템의 엄밀 치형설계를 바탕으로 기어 치면에서의 접촉특성을 분석하였으며 형상설계변수인 치형수정계수에 따른 기어의 내구수명을 검토하였다. 결과적으로 치형수정계수의 증가를 통해 기 설계된 CRG 시스템에 영향을 미치지 않으면서 기어의 접촉 피로수명을 향상시킬 수 있다.

스퍼기어의 피팅 수명 예측 및 실험 (Experiments and Prediction of Pitting Life in Spur Gears)

  • 김종성;주진욱;이상돈;조용주
    • Tribology and Lubricants
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    • 제25권6호
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    • pp.399-403
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    • 2009
  • The objective of this paper is to predict pitting initiation by using a contact analysis and subsurface stress. Contact stresses are obtained by contact analysis of a semi-infinite solid based on the use of influence functions. Subsurface stress field is obtained using rectangular patch solutions. It is used Mesoscopic multiaxial fatigue criterion to predict contact fatigue life. It is important to predict pitting initiation to enhance reliability of the mechanical elements. Pitting life prediction in the spur gears which are fundamental mechanical element is presented in this paper.

BRG 시스템의 접촉 피로수명 (Contact Fatigue Life for RRG System)

  • 남형철;김창현;권순만
    • 한국생산제조학회지
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    • 제21권1호
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    • pp.95-101
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    • 2012
  • An internal type roller ring gear(RRG) system composed of either a pin or a roller ring gear and its conjugated cam pinion can improve the gear endurance from that of a conventional gear system by reducing the sliding contact, while increasing the rolling motion. In this paper, we first proposed the exact cam gear profile and the self-intersection conditions obtained when the profile shift coefficient is introduced. Then, we investigated contact stresses and surface pitting life to fmd characteristics for surface fatigue by varying the shape design parameters. The results show that the pitting life can be extended significantly by increasing the profile shift coefficient.

롤러 기어 메커니즘을 이용한 직선이송시스템 (Linear Drive Systems using Roller Gear Mechanism)

  • 김창현;남형철;권순만
    • 한국생산제조학회지
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    • 제21권5호
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    • pp.702-707
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    • 2012
  • This paper considers two linear drive systems using roller gear mechanism(RGM), one is the RRP(roller rack pinion) system that consists of a roller rack and a cam pinion, the other is the CRP(cam rack pinion) system that consists of a cam rack and a roller pinion. Through the comparison of contact forces and load-stress factors between two linear drive systems, it reveals that the RRP system is superior to the CRP system in the aspect of the bending strength, while the CRP system has higher contact fatigue resistance than that of the RRP system.