• 제목/요약/키워드: $NH_3$ Slip

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요소용액을 이용한 파일럿규모 SNCR 공정에 대한 CFD 모델링 및 모사 (Computational Fluid Dynamics(CFD) Simulation for a Pilot-scale Selective Non-catalytic Reduction(SNCR) Process Using Urea Solution)

  • 뉘엔타인;강태호;임영일;김성준;엄원현;유경선
    • Korean Chemical Engineering Research
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    • 제46권5호
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    • pp.922-930
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    • 2008
  • 질소산화물($NO_x$) 저감을 위한 선택적 무촉매 환원(SNCR; selective non-catalytic reduction) 공정의 성능은 유속, 반응온도 그리고 반응물간의 혼합과 같은 공정변수에 민감하다. 따라서 효율적인 SNCR 공정의 설계와 운전을 위하여 속도장, 온도장, 및 화학물질들의 농도 분포에 대한 이해가 필수적이다. 본 연구에서는 150 kW LPG 버너가 장착되고, 요소용액을 환원제로 사용하는 파일럿 규모 SNCR 공정에 대하여 액적모델과 결합된 2차원 난류반응흐름 전산유체역학(CFD; computational fluid dynamics) 모델을 개발하고, 이 모델은 실험결과를 통하여 검증된다. 난류반응 CFD 모델에서는 $NO_x$저감율과 $NH_3$-slip을 예측하기 위하여 7개 반응식으로 이루어진 요소용액과 $NO_x$와의 반응기작을 이용한다. 이러한 모델을 이용한 CFD 모사결과는 온도와 NSR(normalized stoichiometric ratio)에 따른 $NO_x$ 저감율에서 실험결과와 최대 20% 이내에서 차이를 보여주고 있으며, $NH_3$-slip에 대하여는 실험결과와 모사결과 사이에 유사한 경향성을 얻었다.

배연탈질설비의 성능향상을 휘한 가스혼합에 관한 연구 (A Study on the Flue Gas Mixing for the Performance Improvement of De-NOx plant)

  • 류병남
    • Journal of Advanced Marine Engineering and Technology
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    • 제23권4호
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    • pp.462-472
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    • 1999
  • De-NOx facility using Selective Catalytic Reduction method is the most widely applied one that removes NOx from flue gas emitted from combustion facility such as boiler for power generation engine incinerator etc. Reductant $NH_3\;or\;NH_4OH$ is sprayed into flue gas to convert NOx into $H_2O$ and $N_2.$ Good mixing between flue gas and $NH_3$ is the most important factor to increase reduction in catalytic layer and to reduce unreacted NH3 slip. Therefore the development of mixer device for mixing effect is one of the important part for SCR facility. Objectives of this study are to investigate the relation between flow and concentration field by observation at the wake of delta-wing type mixer. At the first stage qualitative measurement of flow field is conducted by flow visualization using laser light sheet in lab. scale wind tunnel. Also we have conducted the quantitative analysis by comparing flow field measurement using LDV with numerical simulation. On the basis of qualitative and quantitative analysis we investigate the dis-tribution of flow and concentration in flow model facility. The results of an experimental and compu-tational examination of the vortex structures shed from delta wing type vortex generator having $40^{\circ}$ angle of attack are presented, The effects of vortex structure on the gas mixing is discussed, too.

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대형 디젤엔진용 SCR 시스템의 암모니아 슬립 억제를 위한 인젝터의 형상 및 위치에 관한 수치적 연구 (Numerical Study on the Injector Shape and Location of Urea-SCR System of Heavy-duty Diesel Engine for Preventing $NH_3$ Slip)

  • 정수진;이상진;김우승;이춘범
    • 한국자동차공학회논문집
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    • 제14권1호
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    • pp.68-78
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    • 2006
  • In the past few years, considerable efforts have been directed towards the further development of Urea-SCR(selective catalytic reduction) technique for diesel-driven vehicle. Although urea possesses considerable advantages over Ammonia$(NH_3)$ in terms of toxicity and handling, its necessary decomposition into Ammonia and carbon dioxide complicates the DeNOx process. Moreover, a mobile SCR system has only a short distance between engine exhaust and the catalyst entrance. Hence, this leads to not enough residence times of urea, and therefore evaporation and thermolysis cannot be completed at the catalyst entrance. This may cause high secondary emissions of Ammonia and isocyanic acid from the reducing agent and also leads to the fact that a considerable section of the catalyst may be misused for the purely thermal steps of water evaporation and thermolysis of urea. Hence the key factor to implementation of SCR technology on automobile is fast thermolysis, good mixing of Ammonia and gas, and reducing Ammonia slip. In this context, this study performs three-dimensional numerical simulation of urea injection of heavy-duty diesel engine under various injection pressure, injector locations and number of injector hole. This study employs Eulerian-Lagrangian approach to consider break-up, evaporation and heat and mass-transfer between droplet and exhaust gas with considering thermolysis and the turbulence dispersion effect of droplet. The SCR-monolith brick has been treated as porous medium. The effect of location and number of hole of urea injector on the uniformity of Ammonia concentration distribution and the amount of water at the entrance of SCR-monolith has been examined in detail under various injection pressures. The present results show useful guidelines for the optimum design of urea injector for reducing Ammonia slip and improving DeNOx performance.

선택적 촉매 환원법을 이용한 De-NOx 시스템의 반응로 설계 전산프로그램 개발 (A development of reactor design software for De-NOx system using the selective catalytic reduction method)

  • 정경열;오상훈;동은석;이수태;류길수
    • 한국마린엔지니어링학회:학술대회논문집
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    • 한국마린엔지니어링학회 2002년도 춘계학술대회논문집
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    • pp.187-191
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    • 2002
  • The exhaust gas from electric power stations, incinerators and industrial boilers contains considerable amount of harmful nitric oxide which causes air pollution. Selective catalytic reduction system with ammonia as a reductant(NH$_{3}$ SCR) have been applied to remove NOx since 1970. it is widely accepted that the NH$_{3}$ SCR process is the best method for the removal of NOx. In this paper the design of SCR reactor based on the NOx displacement is considered and the design program of SCR reactor is developed. The newly developed design program for de-NOx system maybe used in practice.

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선택적 촉매 환원법을 이용한 디젤엔진의 De-NOx 시스템 개발에 관한 연구 (A development of diesel engine De-NOx system using the selective catalytic reduction method)

  • 정경열;김재윤;오상훈;박정일;류길수
    • 한국마린엔지니어링학회:학술대회논문집
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    • 한국마린엔지니어링학회 2001년도 춘계학술대회 논문집
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    • pp.187-191
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    • 2001
  • In the paper, an approach to the development of the selective catalytic reduction process of NOx is presented. The reduction process can be efficiently controlled using a conventional combination of feed-forward and feed-back control structures. The aim of this paper is to test and verify an approach to the SCR process which is based on an industrial pilot plant of combustion and nitric oxide formation. The systems are based on measurements of a NOx removal ratio and the fuel flow rate, and NH$_3$slip which are usually available as a part of de-NOx control system.

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파일럿 규모 반응기에서 Hybrid SNCR-SCR 공정의 질소산화물 저감 특성 (DeNOx Characteristics of Hybrid SNCR-SCR Process in a Pilot Scale Flow Reactor)

  • 엄원현;유경선;김성준
    • Korean Chemical Engineering Research
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    • 제49권1호
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    • pp.89-94
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    • 2011
  • 하이브리드 SNCR-SCR 공정의 질소산화물 저감특성을 파일럿 규모의 흐름반응기를 이용하여 고찰하였다. SNCR 공정의 질소산화물 저감효율은 $970^{\circ}C$에서 80% 수준이었으며 하이브리드 SNCR-SCR 공정은 NSR = 2.0, $940{^{\circ}C}$에서 92%의 저감율을 보였다. SNCR 단일 공정과 비교할 때, 하이브리드 SNCR-SCR 공정은 $940^{\circ}C$보다 낮은 저온영역에서 보다 효과적이었다. 암모니아 유출농도는 비교적 높은 공간속도조건에서 1 ppm 이하로 유지되었으며 요구되는 촉매양은 SCR 단일공정과 비교할 때 2/3 수준으로 감소하였다. 질소산화물 저감을 위한 하이브리드 SNCR-SCR 공정의 주요인자는 SNCR 공정에 분사되는 요소용액의 질소산화물에 대한 선택도와 생성되는 암모니아 농도로 조사되었다.

Pt/TiO2 촉매의 H2 SCR 반응 특성에 관한 연구 (A Study on Reaction Characteristics of H2 SCR using Pt/TiO2 Catalyst)

  • 김성수;최현진;홍성창
    • 공업화학
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    • 제21권1호
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    • pp.18-23
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    • 2010
  • $TiO_2$를 담체로 한 Pt계 촉매를 이용하여 저온($80{\sim}150^{\circ}C$) 영역에서 적용될 수 있는 $H_2$ SCR의 촉매 반응 특성을 조사하였다. 실험은 반응가스 중 수분, 산소, 촉매의 소성온도, $H_2$/NOx 몰비, 공간속도에 대하여 수행하였다. Pt/$TiO_2$를 이용한 $H_2$ SCR 반응에서 수분은 inhibition으로 작용하였으며, 배가스 중 산소 농도가 희박할수록 반응활성이 증가하는 경향을 나타내었다. 하지만 산소가 존재하지 않을 때에는 NOx와 $H_2$가 반응하여 $NH_3$ slip이 발생하였다. 또한 촉매의 상전이 문제에 의하여 $600^{\circ}C$ 이하에서 소성하는 것이 가장 유리하였으며, $H_2$/NOx 몰비가 증가할수록 반응 활성이 증가하였다. 하지만 $H_2$ slip은 몰비가 증가하여도 $H_2$$H_2O$로 산화되어 나타나지 않았다.

디젤엔진의 $NO_X$ 저감을 위한 SCR $DeNO_X$ 촉매의 모델링 및 성능해석 (Modeling and Performance Analysis of SCR $DeNO_X$ Catalyst for Reducing $NO_X$ Emissions in Diesel Engine)

  • 김영득;김우승;이천환
    • 한국자동차공학회논문집
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    • 제17권1호
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    • pp.137-145
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    • 2009
  • The steady-state kinetics of the selective catalytic reduction (SCR) of $NO_X$ with $NH_3$ has been investigated over a commercial ${V_2}{O_5}/TiO_2$ catalyst. In order to account for the influence of transport effects the kinetics are coupled with a fully transient two-phase 1D+1D monolith channel model. The Langmuir-Hinshelwood (L-H) mechanism is adopted to describe the steady-state kinetic behavior of the ${V_2}{O_5}/TiO_2$ catalyst. The reaction rate expressions are based on previously reported papers and are modified to fit the experimental data. The steady-state chemical reaction scheme used in the present mathematical model has been validated extensively with experimental data of selective $NO_X$ reduction efficiency for a wide range of inlet conditions such as space velocity, oxygen concentrations, water concentration, and $NO_2/NO$ ratio. The parametric investigations are performed to examine how the $NH_3$ slip from a SCR $DeNO_X$ catalyst and the conversion of $NO_X$ are affected by the reaction temperature, $NH_3/NO_X$ feed ratio, and space velocity for feed gas compositions with $NO_2/NO_X$ ratios of 0 and 0.5.

500 MW 석탄화력발전소 촉매단추가에 따른 탈질설비 효율에 미치는 영향 (Effect of addition of a catalystic layer on Denitrification System efficiency in a 500 MW Coal-fired Power Plant)

  • 이상수;문승재
    • 플랜트 저널
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    • 제17권1호
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    • pp.58-66
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    • 2021
  • 최근 미세먼지 등 대기오염물질 배출에 대한 전국민적 우려로 정부는 대기오염물질 배출규제 강화정책을 내놓고 있다. 국내 석탄화력발전소는 대기환경설비 성능개선에 박차를 가하고 있으며, 이 논문에는 500 MW급 표준석탄화력 탈질설비에 촉매단을 추가하는 성능개선사례를 다루고 있으며, 촉매단 추가 전·후 성능시험시험과 NOx제거효율에 따른 탈질설비 핵심성능 인자의 변화를 살펴보았다. 연구결과 촉매단 추가 전·후 탈질설비 효율은 80%에서 88%로 상승했고, 핵심성능인자인 미반응 암모니아, SO2/SO3 전환율은 설계보증치를 만족하였으나, 차압의 경우 설계보증치를 초과하였다. 동시에, NOx 제거효율에 따른 핵심성능인자 변화는, 미반응 암모니아 농도, 차압 항목은 NOx 제거효율이 증가에 따라 같이 증가하는 양상을 보여 관리 및 개선이 필요하다는 결과를 얻을 수 있었다.

Application of SNCR/SCR Combined process for effective operation of SCR Process

  • 최성우;최상기
    • 한국환경과학회지
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    • 제12권1호
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    • pp.47-54
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    • 2003
  • This paper have examined the optimum combination of SNCR and SCR by varying SNCR injection temperature and NSR ratio along with SCR space velocity. NOx reduction experiments using a SNCR/SCR combined process have been conducted in simple NO/NH$_3$/O$_2$ gas mixtures. Total gas flow rate was kept constant 4 liter/min throughout the SNCR and SCR reactors, where initial NOx concentration was 500 ppm in the presence of 5% O$_2$. Commercial catalyst, sulfated V$_2$O$\_$5/-WO$_3$/TiO$_2$, was used for SCR NOx reduction. The residence time and space velocity were around 1.67 sec, 2,400 h$\^$-1/ and 6,000 h$\^$-1/ in the SNCR and SCR reactors, respectively. SNCR NOx reduction effectively occurred in a temperature window of 900-950$^{\circ}C$. About 88% NOx reduction was achieved with an optimum temperature of 950$^{\circ}C$ and NSR=1.5. SCR NOx reduction using commercial V$_2$O$\_$5/-WO$_3$-SO$_4$/TiO$_2$ catalyst occurred in a temperature window of 200-450$^{\circ}C$ 80-98% NOxreduction was possible with SV=2400 h$\^$-1/ and a molar ratio of 1.0-2.0. A SNCR/SCR(SV=6000 h$\^$-1/) combined process has shown same NOx reduction compared with a stand-alone SCR(SV=2400 h$\^$-1/) unit process of 98% NOx reduction. The NH$_3$-based chemical could routinely achieve SNCR/SCR combined process total NOx reductions of 98% with less than 5 ppm NH$_3$ slip at NSR ranging from about 1.5 to 2.0, SNCR temperature of 900$^{\circ}C$-950$^{\circ}C$, and SCR space velocity of 6000 h$\^$-1/. Particularly, more than 98% NOx reduction was possible using the combined process under the conditions of T$\_$SNCR/=950$^{\circ}C$, T$\_$SCR/=350$^{\circ}C$, 5% O$_2$, SV=6000 h$\^$-1/ and NH$_3$/NOx=1.5. A catalyst volume was about three times reduced by SNCR/SCR combined process compared with SCR process under the same controlled conditions.