Proceedings of the Korea Committee for Ocean Resources and Engineering Conference (한국해양공학회:학술대회논문집)
Korean Society of Ocean Engineers
- Semi Annual
Domain
- Construction/Transportation > Maritime Safety/Transportation Technology
- Construction/Transportation > Water Engineering System
2001.10a
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For the development of the practical methods of structrual analysis of typical VLFS. Orthortropic plate theory and a grillage beam theory and modeling techniques are studied and relevant numerical analysis are carried out. For the design of pontoon type VLFS, an efficient and reliable structural analysis techniques must be established, and as corresponding methods, two approaches mentioned above were studied in view point of their applicability and efficience. For that purpose, structural idealization is performed to make overall structural analysis first, and the structural behaviors of the model in the airplane landing simulation are evaluated. Through this study it is found that the structural idealization using orthotropic plate and grillage modeling are porved to be adequate and the numerical analysis results for real VLFS yields acceptable deformations in the corresponding simulations.
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Electronic navigation system onboard have have been developed with recent technology based on new concept such as electronic chart date. The most valuable system of revolution in electronic navigation equipment is ECDIS, which have been developed in order to reduce work load of mariner and give an integrated information by simple means, especially to improve the safety of ship's navigation. In order to be sure the function of ECDIS is satisfied, The international standard have regulated the performance in the standard, so ECDIS should be type approved by the marine equipment authority of each government. There are three basic documents, IEC61174, IEC61162, IEC60945 issued by IMO(International Maritime Organization) which should be used for type approval system of each authority. IEC 61174 include the method of test and required results for operational and functional performance of test equipment. IEC61162 is for sensor interface and IEC60945 is related to the test of environmental condition for general marine radiocommunication equipment. In this paper, we investigate international standard in detail and current approval system of general marine equipment. After that, we present the possible structure of type approval of ECDIS and important considerations of approval system such that ECDIS should be tested as one system not be separated between S/W and H/W.
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Now a days, according to the increasing transportation of dangerous goods using cargo vessels, importance of the safe marine transportation also being issued. For this reason, the computerized IMDG Code was sincerely required. This paper shows stowage and segregation method of dangerous goods at marine transportation and general requirement of IMDG code and relationship between IMDG code and EMS / MFAG. And then draw up plan for making computerized IMDG Code on the basis of these requirements.
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In order to measure the distance from the bottom in the ocean we use ultrasound altitude sonars. The manganese nodule pick-up device developed by KRISO is also using an altitude sonar to control the gap between the pick-up head and sea bottom. This paper describes the performance of the altitude sonar by an experimental method. The experiment was performed with four ground models in a small basin, Manganese nodule models and water-bentonite mixture was used for setting up the ground models. Buttorworth filter was applied to remove the noise caused by a servo motor and its controller. The results show that the altitude sonar gives a good estimation of the types and slopes of the bottom as well as the distance.
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현재 중. 소형조선소의 소헝선박설계는 실무자의 경험에 의해 설계가 이루어지고 있다. 이러한 이유로 지금까지 소형선박설계는 정보의 생성과 교환 및 축적이 원활하지 못해 많은 문제점을 가지고 있다. 본 연구에서는 소형선박설계의 정보 공유와 협동설계를 위한 방법으로 최근 인터넷의 발달로 인한 분산환경에서의 동시공학개념의 접근방법을 제시하였다. 이를 위해 소형선박의 초기설계에서 기본정보의 생성을 위한 주요치수선정 프로그램을 개발하고 생성된 정보의 공유를 위해 에이전트기반 시스템개념을 적용하고자 하였다. 특히 제어에이전트의 주요기능인 Content-Based Routing 개념을 제시함으로 에이전트를 기반으로 한 설계시스템의 통합화를 보이고자 한다.
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최근 web을 기반으로 한 인터넷과 관련한 기술은 선박설계 과정에서 설계 생산성을 향상시키기 위해 새로운 설계 패러다임에 도입되고 있다. Web을 기반으로 한 선박설계는 분산된 설계환경에서 여러 설계 전문가들이 함께 참여할 수 있게 함으로써 설계정보를 동시에 공유할 수 있도록 하며, 원격지에서도 설계자가 원하는 자료를 검색할 수 있도록 해준다. 현재 소형선박을 설계하는 현장에서는 데이터 베이스가 효율적으로 구축되어 있지 않기 때문에 설계 작업시 수작업이 반복적으로 이루어지고 있다. 이러한 수작업의 반복은 설계 과정에서 에러를 발생시키고 각 설계 단계별로 발생하는 설계 데이터의 손실로 인해 생산성을 저하시키는 요인으로 작용될 수 있다. 본 연구에서는 web 기반을 통한 선박기본계산 서비스를 제공함으로서 설계정보들을 웹 브라우저를 통해서 소형선박을 건조하는 조선소나 설계 용역을 담당하는 설계사무소와 같은 원격지에서도 필요한 데이터를 검색할 수 있도록 제시하였다.
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선형개발에 대한 연구는 주로 대형선박을 기준으로 Bezier, B-spline 그리고 NURBS와 같은 합성곡선생성기법을 이용하여 일반 곡선기법으로는 표현하기 힘든 구상선수나 굴곡이 심한 선미 등을 표현하고 검증하는 것으로 이루어지고 있다. 하지만, 전체 선박의 70%를 차지하고 있는 중소형 어선의 선형에 대한 연구나 기술적인 보고는 상대적으로 미흡한 실정이다. 본 연구에서는 기존의 라운드타입에서 챠인 및 신챠인타입으로 변화해 가는 중소형 어선의 선형을 NURBS기법을 이용하여 표현하고, 전산화하는 프로그램을 개발하였다.
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The length and the breadth or a very large floating airport are determined by airplane types and airport facilities. However, the depth affect not only the structural strength but also the functional requirement such as a possibility of taking off and landing. The optimization problem for determining the depth is to select a design so that the cost is minimized. In this paper, a general arrangement and a method to decide the depth are proposed. Strength, functional requirement, and possibility of occurrence of deck wetness and slamming are considered in order to determine the depth of structure. Hydrodynamic forces of the diffraction and radiatin problems are predicted by applying the source-dipole distribution method, and the structural responses are obtained by the finite element method.
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미래의 해전은, 현재와 같은 추세로 살펴본다면 무기 체계의 첨단 기술이 개발이 되었을 경우, 미사일 전쟁화가 될 것으로 추정이 된다. 본 연구에서는 현재 미 해군이 차세대 구축함으로 개발하고 있는 DD2l함을 근거로 해서 전투효율과 경제성에 기초를 둔, 차세대 함정이 갖추어야 할 필요 충분 조건이 무엇인가를 고찰하기로 하였다. 하나의 임무를 갖춘 함정의 여러 척수와 다종 임무를 갖춘 한 척의 함정간의 전투 효율과 경제성에 대한 비교로 부터, 다종 임무를 갖춘 한 척이 양측면에서 우수하다는 사실이 전술과 전략 측면에 관한 각종 연구를 통해 평가되고 있다.
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Recently, the trade volume between Korea, China, and Europe is increasing gradually with various transport routes such as sea, railway. and linking of them. In this study, economic efficiency of existing transport routes are estimated and trainferry type shipping between Mokpo and Lianyungang is proposed as a efficient transport route considering the trade volume between Korea and China.
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Two different methods of free span analysis of offshore pipelines by DnV codes were introduced and compared in order to calculate the allowable free span lengths of the offshore pipelines. The allowable span lengths of the offshore pipelines for installation, hydrotest and operation conditions by static and dynamic span analysis were determined. Static analysis was performed by ASME codes and dynamic span analysis was performed by both 1981 DnV code. Comparison of two codes were carried out. A new design procedure to calculate the allowable span lengths was developed with new DnV code.
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In this paper, overall planning and design procedure for the marine transportation are examined. For this purpose, marine transportation analysis for the North Nemba deck structure has been carried out. The results of analysis with the rigid barge transportation are compared to those with the barge considering its flexibility. The environmental conditions, especially waves, are shown to be the most important factor which affected on the structural strength, deformation and fatigue damage.
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The ocean is vital to life on earth providing needed resources, particularly for mankind Nowadays, space utilization of the ocean is burgeoning research field. In the shallow water, an underwater transportation utility for diver is an effective tool for the ocean space utilization, and a Diver Transport Vehicle(DTV) is one of those utilities. The project which started in summer of 2000 is supported by the Korea research Council of Public Science and Technology. The objective of the project is to develop design techniques for DTV integrating the available technologies of KRISO research divisions. In this, the development of DTV is introduced.
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Demand of good seakeeping perfomace is increasing for sea going vessels such as cruisers, naval ships and container ships. Especillay roll motion is one of major concerns in evaluation of seakeeping performance due to its large resonace motion. Since large roll resonance motion is mainly arised from inherent small damping. use of additional mechnism to provide roll damping can significantly reduce roll motion. In this paper, a reliable performace evaluation method of fin stabilizer, which is very useful for stabilizing roll motion of mid and high speed vessls, is described. Model test and time domain simulation methods are adopted for performance evaluation in which real operating situation of fin stabilizer can be exactly modelled. Model test and simulation results show good correlations between model test and simulation results.
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This paper presents a neural net based nonlinear adaptive controller for an autonomous underwater vehicle (AUV). AUV's dynamics are highly nonlinear and their hydrodynamic coefficients vary with different operational conditions, so it is necessary for the high performance control system of an AUV to have the capacities of learning and adapting to the change of the AUV's dynamics. In this paper a linearly parameterized neural network is used to approximate the uncertainties of the AUV's dynamics, and a sliding mode control is introduced to attenuate the effects of the neural network's reconstruction errors and the disturbances of AUV's dynamics. The presented controller is consist of three parallel schemes; linear feedback control, sliding mode control and neural network. Lyapunov theory is used to guarantee the asymptotic convergence of trajectory tracking errors and the neural network's weights errors. Numerical simulations for motion control of an AUV are performed to illustrate to effectiveness of the proposed techniques.
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This paper describes an investigation how to carry out model tests of deepwater moorings exceeding the basin depth range. A hybrid mooring model, a combination of mooring lines scaled model and a couple of linear springs, is taken into account as an equivalent substitute of a full depth mooring system. Such an idea is applied to the model test of an OTEC mooring system to be installed in 1000m deep ocean. A 1/25 scaled model test of surface vessel and the upper part of mooring system is performed at ocean engineering basin. Possibility and limitation of the hybrid mooring modeling is discussed.
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The major studies of an ocean circulation of the East/Japan Sea related to evaluate the feasibility and utilization of deep ocean water are reviewed. The major feature of surface current system of the East/Japan Sea is an inflow of the Tsushima Warm Current through the Korea/Tsushima Strait and the outflow through the Tsugaru and Soya Straits. The Tsushima Warm Current has been known to split into two or three branches in the southern region of the East/Japan Sea. In the cold water region of the East/Japan Sea, the North Korean Cold Current turns to the east near 39
$^{\circ}$ N after meeting the East Korean Warm Current, then flows eastward. The degree of penetration depends on the strength of the positive wind stress curl, according to the ventilation theory. Various current meter moorings indicate strong and oscillatory deep currents in various parts of the basin. According to some numerical experiments, these currents may be induced by pressure-topography or eddy-topography interaction. However, more investigations are needed to explain clearly the presence of these strong bottom currents. This study concludes the importance of topographical coupling, isopycnal outcropping, different wind forcing and the branching of the Tsushima Warm Current on the circulation of the East/Japan Sea. -
In this paper, statistical properties of waves in the sea area of Mara-do, Korea are examined based on 1998-1999's wave data from a directional wave buoy which is located in Mara-do. Wave data aquisition rate, monthly maximium, minimum and mean wave heights, frequency of wave direction are summarized. Wave height and period scatter diagrams and n-year return period wave heights are estimated. Wave periods of maximum wave heights are also estimated.
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For the effective development or preservation of Tokdo, the natural environments in the ambient sea area should be well investigated. The wave deformations and wave breaking in the vicinity have much affected the bottom morphology of Tokdo as well as its ecological environment. The present study investigates the wave deformations and wave breaking through a numerical model. The final goal is to provide the fundamental wave data for the effective development or preservation of Tokdo in future. The extended mild slope equation was applied to Tokdo sea area for three different deep water wave conditions (S, SSE, NNE directions). The results showed that for the S and SSE directions the wave heights in the area between the east island and the west island were very low with the level of 1~2m, but for the NNE direction they appeared pretty high with 3~4m, In the sea area near the northwest of west island, the wave heights were low to be 1~3m for all three directions of deep water wave.
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As pipelines are often used to transport gas, oil, water and oil products, there are more than one pipeline installed in the offshore field. The size and space of pipelines are various depending on the design specifications. The pipelines are to be designed and installed to secure the stability to external loads during the installation and operation period. The flow patterns are very complex around the pipelines being dependent on incoming flow velocity, pipelines size and space. To investigate the flow patterns, number of experiment are conducted with visualization equipment in a circulating water channel. The flow motion and trajectory were recorded from the laser reflected particles by camera. From the experiment the flow patterns around spaced pipelines were obtained. Also pressure gradient was measured by mano-meter to estimate the hydrodynamic forces on the behind pipeline. The results show that the various sizes and spaces can be affected in the estimation of external load. The complex flow patterns and pressure gradients can be effectively used in the understanding of flow motion and pressure gradient.
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The purpose of this study is to investigate the application of Column Jet Method(CJM) as countermeasure against settlement and slope sliding of existing marine structure due to embankment load behind reclaimed revetment. CJM is to make high-strengthened body by compacting and grouting cement mortar after forming artificial space in the ground with ground relaxition machine or high pressure water jetting. Before the ground was reinforced by CJM, the result of slope stability analysis was not satisfy the allowable safe ratio, but after the ground was reinforced by CJM, the stability of slope was over the allowable safe ratio and stable, Therefor, the application of CJM to restraint settlement and sliding of marine structure was very satisfactory.
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This paper presents a method of seismic analysis for a 2-D fluid-structure-soil interaction systems. With this method, the fluid can be modeled by spurious free 4-node displacement-based fluid elements which use rotational penalty and mass projection technique in conjunction with the one point reduced integration scheme to remove the spurious zero energy modes. The structure and the near-field soil are discretized by the standard 2-D finite elements, while the unbounded far-field soil is represented by the dynamic infinite elements in the frequency domain. Since this method directly models the fluid-structure-soil interaction systems, it can be applied to the dynamic analysis of a 2-D liquid storage structure with complex geometry. Finally, results of seismic analyses are presented for a spent fuel storage tank embedded in a layered half-space and a massive concrete dam on a layered half-space.
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Based on mild slope equation and parabolic approximation the forward diffraction of monochromatic waves by a straight breakwater are studied numerically. The characteristics and effects of stem wave along breakwater and the relations between the stem wave and incident wave angle are discussed.
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The failure at the head section of rubble-mound detached breakwaters is more important than other failure modes. because this initial failures will occur the failure of the trunk section and lead to the instability of the structure. The three-dimensional failure modes are discussed using the experimental data with multi-directional waves considering the failure modes occurring around the head of the rubble-mound detached breakwater. The spacial characteristics of failure mode around the rubble-mound structures can be summarized as follows: 1) It was clarified that the failure modes at the round head of a detached breakwater are classified as failure by plunging breaker on the slope, failure by direct incident wave force and failure by scouring at the toe of the detached breakwater. 2) The failure mode was found in the lower wave height than the design wave by the breaker depth effects. It is clarified that the structure monitored was safely designed for the design wave but the failure was occurred by the reason of breaker waves and scouring processes at the toe 3) It was observed that scouring at the toe developed in the region where steady stream due to vorticity was generated and the spatial variation of scour at the toe of the round head was predominated by incident wave direction.
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단일 소파막에 대한 파도 반사문제와 투과. 또 이중으로 설치된 소파막에 대한 반사와 투과문제에 대한 양함수 해를 도출하였다. 단일 막에 대한 파도의 반사가 에어리 파의 해당 벽에 의해서만 입자반사로서 일어난다고 보고 이를 원거리 파도에너지와 일치시켜 반사 파고를 얻었다. 이중 막에 대해서는 각각의 파도가 독립적으로 단일 막에 의해서 반사 또는 투과가 되고 이들이 중첩되어 전체 파고가 형성되어지는 것으로 간주하여 전체 반사계수와 투과계수를 결정하였다. 단일 막에 대한 투과계수의 결과는 정성적으로 다른 계산결과와 비슷한 경향을 보이며, 실험결과보다는 높게 예측되었다. 이중 단일 막에 대한 결과는 낮은 주파수에서 실험결과와 유사한 경향을 보이고, 중간 주파수에서 완만한 감소를 보였다. 계산이 양함수 해로 얻어지므로 개념설계와 현장에서 유용하게 활용될 수 있으리라 기대된다.
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Recently, side scan sonar system has been developed and operated to survey cable laying, sunken bodies, geometry of sea bottom and so on. It uses the acoustic signals, which are emitted from two transducer arrays, left and right sides, to get geometric information of the specified area. This system consists of transceiver board, towed body, deck unit and GPS receiver. The transceiver board, nested in a watertight canister, controls the transmitting and receiving of the acoustic pulses from transducer arrays. After receiving the scattered signals, it processes BP(Band Pass) filtering, AGC(Automatic Gain Control), TVG(Time Varying Gain) and Heterodyne. The deck init has the signal processing part, A/D converter, power supplier, and real-time monitoring part. The towed body has been designed to satisfy the optimal hydrodynamic behavior during towing, In this paper, brief introductions on the design theory of transceiving part and some results from the field which have been operated recently will be introduced.
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In order to develop a nodule conveying system through a flexible pipe out of the deep-seabed manganese nodule miner, an experimental study of the solid-water slurry flow in vertical pipe is performed as the first stage of total experiments. Hydraulic characteristics of the pipe slurry flow such as slip velocity, transport concentration and pressure gradient are investigated for the size of particle, load ratio, and flow rate of water. The higher the load ratio is, the larger the transport concentration and pressure gradient become. The bigger the size of particles is, the larger the pressure gradient becomes. The effectiveness of the flow rate to hydraulic performance is also investigated. This results are to be used for designing crusher and pump, and operating the conveying device.
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The motion of a ship advancing in regular waves is analyzed in the time-domain using the convolution integral of the radiation forces. The memory effect functions and infinite frequency added masses are obtained from the solution of the three dimensional improved Green integral equation in the frequency domain by making use of the Fourier transformation. The ship motions in regular waves have been calculated by both the time and frequency domain methods. It has been shown that they agree very well with each other. The present time-domain method can be used to predict the time histories of unsteady motions in irregular waves. It can also be used to calculate the hydrostatic and Froude-Krylov forces over the instantaneous wetted surface of the ship hull to predict large ship motions, in a practical sense, advancing in large amplitude waves.
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This study presents the results of decoupling of free decay roll test data by discrete wavelet transform. Free roll decay test was performed to decide the coefficients of damping terms in equation of motion. During the experiment, a slight yaw motion was found while the model was in the free roll decay motion. Discrete wavelet transform was applied to the signal to extract the pure roll motion. The results were compared to those of the Fourier transform. DWT was able to decouple the two signals efficiently while the Fourier transform was not.
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본 논문에서는 여러 가지 실린더형 스파 부이의 안정성을 평가하고, shear force를 보강하고 votex를 줄이기 위한 나선형판의 형태와 크기가 운동에 어떤 영향을 미치는지를 조사하였다. 그 결과 나선형판의 운동진폭에 미치는 영향은 극히 작은 것으로 안정성을 향상시키기 위해서는 형상의 변화가 더욱 중요함을 알수 있었다.
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본 연구에서는 반잠수식 Rig의 형상에 따른 최적 형상을 검토하기 위하여 최근 건조되고 있는 4-Column과 2-Lowhull 을 가진 원통형 Column과 4각 Column형을 공시모형으로 택하여 규칙파중 두 구조물에 작용하는 유체력과 유체력에 의한 운동 응답을 계산, 형상에 따른 유체 역학적 특성과 동요 진폭의 관계를 검토하였다. 수치계산은 3차원 특이점 분포법을 이용하여 정상상태에 대하여 실행하였다. 구조물의 형상과 역학적인 간섭의 영향을 이용, 보다 성능이 우수한 형상을 얻을 수 있음을 확인하였다.
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A study on the new active circulation type oil-water separation system including buoyancy type guidance system was carried out in this paper. Oil-water separation system is composed of several oil separation steps. Buoy type oil guiding system was developed based on the difference of buoyance of water and oil. The design speed of this vessel is 25 knots.
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Flow patterns are very complex and interactive between cylinders. The patterns are turbulent and non-linear caused by various factors. In this paper, flow patterns and pressure gradient around vertical cylinders were investigated by experiment. Changing gaps between cylinders the flow patterns are measured at a fixed coming velocity. Flow patterns showed very complex and closely related to the coming velocity and cylinder space. The pressure gradient around the flow field is observed by twelve hole pitot tubes and manometer. The experiment has been conducted in circulating water channel with PIV system. That can visualize flow patterns. The laser beam was used to reflect the image from particles and recorded by CCD camera. The cylinders were spaced from ID to 5D with 0.5m/sec of incoming flow velocity. The experimental results using pitot tube showed in good agreement with results of precious by others study. The results can be applied in the understanding and design of multiple pile array structures.
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Very Large Floating Structures have been planned for effective utilization of ocean space in recent years. The VLFS usually has a control tower to guide airplane securely. This paper present an effective method for calculating the wave induced hydroelastic responses of VLFS considering the effect of control tower-shapes. The source and dipole distribution method is used to calculate the hydrodynamic loads and equation of motion is derived by considering the static and dynamic coupling effects from different segments of the plate. The rigidity matrix for VLFS is formulated by finite element method using a plate theory. The calculated results for VLFS with a control tower are compared with those for VLFS without a control tower.
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A three dimensional incompressible Navier-Stokes code based on the third derivative upwind is employed to simulate the flow around the underwater vehicle advancing on the calm water. Computations are carried out in the range of Froude numbers 0.4 to 0.7. The wave resistance, lift, moment and the pressure distribution on the body are calculated. Computations are performed in a rectangular grid system based on the Marker & Cell method. For validation, computation results are compared with existing experimental results.
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In this study, spin-up flows in a shallow rectangular container are analysed by using three-dimensional computation. We compared our results with those obtained by quasi three-dimensional computation. Our results show that quasi S-D solustion is not accurate enough and it provides far less damped solution.
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In this paper, particle velocity of slurry flow, a kind of solid-particle two phase flow, was measured by using a particle tracking velocimetry. Particles are modeled by sphere-shaped glass whose diameters are 3mm, 5mm, and 7mm At first, a particle which is falling in the water is captured and analyzed to give their free falling velocity. The falling velocity was very high up to about 4m/sec in the air, which needs special algorithm for the accurate measurement. For the upwelling slurry flow in the straight duct, there are some noises caused by cavity. However, the effect was so small that it does not affect the measurement of large particles. From the preliminary study of applying the PTV to measurement of particle movement in slurry flow, we could find out the optimum value of parameters: threshold value., searching area radius and correlation area size.
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It is important to estimate exactly wave forces acting on various types of offshore structures under the severe environmental conditions in the ocean site. This paper presents an easy experimental method which deals with transient waves. The proposed scheme made it possible to generate breaking waves at any position in the wave tank by changing the maximum slope of the component waves. The theoretical and experimental methods were investigated by generating concentrated waves which acted on a single and multiple cylinders. The waves forces increased rapidly when the models encountered breaking waves. The theoretical results underestimates the forces due to breaking waves. Therefore, the effects due to breaking waves should be considered carefully in the design process of a structure under the influence of breaking waves.
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Analysis of two-dimensional unsteady flows with a free surface in a rectangular container subject to a linear reciprocating force is performed by numerical and experimental methods. FVM is used for the numerical computation of the two-dimensional flows. We consider the surface tension as well as the viscous/elastic properties of the free surface. One-dimensional analysis as well as experiment is used in establishing the free surface properties. The steady recirculatory flow is visualized by a laser sheet. It is shown that the one-dimensional analysis provides useful informations associated with the free surface properties.
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The evaluation of specimen thickness effect of fatigue crack growth life by the simulation of probabilistic fatigue crack growth is presented. In this paper, the material resistance to fatigue crack growth is treated as a spatial stochastic process, which varies randomly on the crack surface. Using the previous experimental data, the non-Gaussian(eventually Weibull, in this report) random fields simulation method is applied. This method is useful to estimate the probability distribution of fatigue crack growth life and the variability due to specimen thickness by simulating material resistance to fatigue crack growth along a crack path.
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Residual stresses and thermal deformation of a structure due to welding are very imfortant factors for a weld design. It has been carried therretical analysis to invesitigate influence of heat flux to residual stresses and thermal deformation producted by curcumferential welding. Temperature,stresses and deformationn are obtain as a function of circumferentisl drgree and distance from welding center line. These result can applicate to predict and remove the deformation or residual stresses built up by welding.
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Recently the steel parts used at automobiles are required to be used under high stress more than ever before in need of the weight down. To achieve this requirement of a high strength steel, it must be necessary to decrease inclusion content and surface defect as like decarburization, surface roughness etc.. In this study, the surface conditions are measured to know the influence on fatigue properties by two cases of shot peening of two-stage shot peening and single-stage shot peening. And for this study, two kinds of spring steel (SUP7, 50CrV4) are used. This study shows the outstanding improvement of fatigue properties at the case of two-stage shot peening in the rotary bending fatigue test and this is assumed to be from on low stress condition, the 1st stage shot peening is not affected by nonmetallic inclusion under metal. it is possible that the 2nd stage shot peening increases the fatigue life and the high stress but that is affected by nonmetallic inclusion under metal. so far beeasily 50CrV4 have made high stress. But, results also show fatigue failures originated at inclusion near surface, and this inclusion type is turned out to be a alumina of high hardness.
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This study reveals the sheet metal working with multi-forming type ultra precision process. They require analysis of many kinds of important factors, i.e. theory and practice of metal press working and its phenomena, die structure, machining condition for die making, die material, heat treatment of die components, know-how and so on. In this study, we designed and constructed a multi-forming ultra precision progressive die as a bending and drawing working of multi-stage and performed through the try out for thin sheet metal. This part I of papers related to the analysis of production part and strip process layout design through the metal forming simulation by DEFORM and IDEAS.
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In this paper, the real-time prediction of high temperature creep life was carried out for the friction welded joints of dissimilar heat resistintg steels (CulCr0.5Zr-STS316L). Various life prediction methods such as LMP (Larson-Miller Parameter) and ISM (initial strain method) were applied. The creep behaviors of those steels and the welds under static load were examined by ISM combined with LMP at 300, 400 and 50
$0^{\circ}C$ , and the relationship between these two methods was investigated. A real-time creep life (tsub/r/, hr) prediction equation by initial strain ($\varepsilon_0$ , %) under any creep stress ($\sigma$ , MP$\alpha$ ) at any high temperature (T, K) was developed -
In this study, CT specimens were prepared from spring steel(SUP9) processed shot peening which was room temperature, low temperature and high temperature experiment. And we got the following characteristics from fatigue crack growth test carried out in the environment of room, and high temperature at
$25^{\circ}C,\; 50^{\circ}C, \;100^{\circ}C,\; 150^{\circ}C,\; and\; 180^{\circ}C$ in the range of stress ratio of 0.05 by means of opening mode displacement. The threshold stress intensity factor range$\DeltaK_{th}$ in the early stage of fatigue crack growth (Region I ) and stress intensity factor range$\Delta$ K in the stable of fatigue crack growth (Region II) was decreased in proportion to descend temperature. It assumed that the fatigue resistance characteristics and fracture strength at low temperature and high temperature is considerable higher than that of room temperature in the early stage and stable of fatigue crack growth region. -
This paper describes the experimental results on direct selective laser sintering of WC-Co mixture. The experiments were carried out within an air, argon and nitrogen atmosphere. The main problem occurred during sintering within an air atmosphere was oxidation of WC-Co mixture. As the power of laser is increased and scanning speed is decreased, more severe oxidation takes place. Within an argon and nitrogen atmosphere the oxidation is reduced significantly. As the energy density is increased the thickness of the sintered layer is increased.
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In the sheet metal forming process, the drawbead is used to control the flow of material during the forming process. The drawbead provides proper restraining force to the material and prevents defects such as wrinkling or breakage. For these reasons, many studies for designing the effective drawbead have been conducted. In this paper, the effect of the drawbead shape will be introduced. For the analysis, the numerical method called the static-explicit finite element method was used. The finite element analysis code for this method has been developed and applied to the drawbead process problems. In result, convergence problem and computation time due to large non-linearity in the existing numerical analysis methods were no longer a critial Problem. Futhermore, this approach could treat the contact friction problem easily by applying very small time intervals. It is expected that various results from the numerical analysis will give very useful information for the design of tools in sheet metal forming process.
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In this study, CT specimens were prepared from spring steel(SUP9) processed shot peening which was room temperature, low temperature and high temperature experiment. And we got the following characteristics from fatigue crack growth test carried out in the environment of room, low temperature and high temperature at
$25^{\circ}C$ ,$-30^{\circ}C$ ,$-50^{\circ}C$ ,$-70^{\circ}C$ and$-100^{\circ}C$ in the range of stress ratio of 0.05 by means of opening mode displacement. The threshold stress intensity factor range$\Delta K_{th}$ in the early stage of fatigue crack growth (Region I ) and stress intensity factor range$\Delta K$ in the stable of fatigue crack growth (Region II) was decreased in proportion to descend temperature. It assumed that the fatigue resistance characteristics and fracture strength at low temperature and high temperature is considerable higher than that of room temperature in the early stage and stable of fatigue crack growth region. -
In this study, we designed and constructed a multi-forming progressive die with a bending, embossing on the multi-stage and performed through the try out. Out of the characteristics of this paper that nothing might be ever seen before such as this type of research method on the all of processes of thin and high precision production part.
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The paper describes spectroscopic characteristics of plasma induces in the pulsed YAG laser welding of alloys containing a large amount of volatile elements. The authors have conducted the spectroscopic analyses of laser induced Al-Mg alloys plasma in the air and argon atmosphere. In the air environment, the identified spectra were atomic lines of Al, Mg, Cr, Mn, Cu, Fe and Zn, and singly ionized Mg lines, as well as the intense molecular spectra of A10 and Mg0 formed by chemical reactions of evaporated Al and Mg atoms from the pool surface with oxygen in the air. In argon atmosphere, Mg0 and AI0 spectra vanished, but AIH spectrum was detected. The hydrogen source was presumably hydrogen dissolved in the base metals, water absorbed on the surface oxide layer, or
$H_2$ and$H_2O$ in the shielding gas. The resonant 1ines of Al and Mg were strongly self-absorbed, in particular, self-absorption of the Mg 1ine was predominant. These results show that the laser induced plasma was made of metal1ic vapor with relatively low temperature and high density.