한국복합재료학회:학술대회논문집 (Proceedings of the Korean Society For Composite Materials Conference) (Proceedings of the Korean Society For Composite Materials Conference)
한국복합재료학회 (The Korean Society for Composite Materials)
- 연간
과학기술표준분류
- 재료 > 고분자재료
한국복합재료학회 2003년도 추계학술발표대회 논문집
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While aromatic polyimides and polyamides have found widespread use as high performance polymers, the present work addressed the need for organosoluble materials through the use of a hyperbranching scheme. The
$AB_2$ monomers were prepared. The$AB_2$ monomers were then polymerized via aromatic fluoride-displacement and Yamazaki reactions to afford the corresponding hydroxyl-terminated hyperbranched polyimides (HT-PAEKI) and amine-terminated hyperbranched polyamides, respectively. HT-FAEKI was then functionalized with allyl and propargyl bromides as well as epichlorohydrin to afford allyl-terminated AT-PAEKI, propargyl-terminated PT-PAEKI, and epoxy (glycidyl)-terminated ET-PAEKI, in that order. All hyperbranched poly(ether-ketone-imide)s were soluble in common organic solvents. AT-PAEKI was blended with a bisphenol-A-based bismaleimide (BFA-BMI) in various weight ratios. Thermal, rheological, and mechanical properties of these blend systems were evaluated. Two characteristic hyperbranched polyamides, which the one has para-electron donating groups to the surface amine groups and the other has para-electron withdrawing groups to the surface amine groups, were selected to compare BMI curing behaviors. The electron rich polymer displayed ordinary Michael addition type exothermic reaction, while electron deficient polymer did display unusual curing behaviors. Based on analytical data, the later system provided the strong evidences to support room temperature curing of BMI by reactive intermediates instead of reactive primary amine groups on the macromolecule surface. -
In this work, poly(ethylene oxide) nanofibers were fabricated by electrospinning to prepare nanofibers-reinforced composites. And the PEO powders-impregnated composites were also prepared to compare with physicochemical properties of nanofibers-reinforced composites. Morphology and fiber diameter of PEO nanofibers were determined by SEM observation. Mechanical interfacial properties of the composites were investigated in fracture toughness tests and interlaminar shear strength (ILSS) test. As a result, the fiber diameter decreased in increasing applied voltage. However the optimum condition for the fiber formation was 15 ㎸, resulting from increasing of jet instability at high voltage and the prepared PEO nanofibers were useful in fiber reinforced composites. The PEO-based nanofibers-reinforced composites showed an improvement of fracture toughness factors (
$K_{IC} and G_{ IC}$ ) and ILSS, compared to the composites impregnated with PEO powders. These results were noted that the nanofibers had higher specific surface area and larger aspect ratio than those of the powder, which played an important role in improving the mechanical interfacial properties of the composites. -
Blue-light-emitting peiymer/dielectric nanolayer nanocomposites were prepared by the solution intercalation method and employed in electroluminescent device. Their photoluminescence and electroluminescence characteristics suggested that the nanolayers isolate the polymer chains and hinder the formation of excimers and aggregates. By reducing the excimer formation and its deleterious effects on emission efficiency, both the color purity and the luminescence stability were improved. Furthermore, the dielectric nanolayers have an aspect ratio of about 500 and therefore act as efficient barriers to oxygen and moisture diffusion, which produced a dramatic increase in the device stability.
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In order to suppress a repulsive interfacial energy between hydrophilic clay and hydrophobic polymer matrix in preparing a polymer/clay nanocomposite, a third component of amphiphilic nature such as poly(
$\varepsilon$ -caprolactone) (PCL) was introduced into the model system of styrene-acrylonitrile copolymers (SAN)/Na-montmorillonite. Once$\varepsilon$ -caprolactone was polymerized in the presence of Na-rnontmorillonite, the successful ring-opening polymerization of$\varepsilon$ -caprolactone and the well-developed exfoliated structure of PCL/Na-montmorillonite mixture were confirmed, Thereafter, SAN was melt-mixed with PCL/Na-montmorillonite nanocomposite, which resulted in that SAN matrix and PCL fraction were completely miscible to form homogeneous mixture with retention of the exfoliated state of Na-montmorillonite, exhibiting that PCL effectively stabilizes the repulsive polymer/clay interface and contributes the improvement of mechanical properties of the nanocomposites. -
As the preliminary works for the preparation of exfoliated nanocomposites by reactive extrusion (REX) the modified anionic polymerization proceeded in a flask using an
$\varepsilon$ -caprolactam, catalyst, initiator, and clay. Polymerization methods were classified with a variation of the clay adding time. Intercalations mechanism of clay layers was investigated by measuring the WAXD peaks of clay with polymerization. In the preparation of nanocomposites, the molecular weight of nylon 6 was affected by the clay content. From the mechanical property measurement, improved properties were obtained in comparison to the neat nylon 6, and these properties were also affected by the molecular weight. -
In general, to enhance physical properties of PET-layered silicate nanocomposites
$(P_{et}LSNs)$ , it has been well known that the organic modifiers should introduce into gallery regions. However, the organic modifiers in$(P_{et}LSNs)$ may result in thermal decomposition by melt processing at high temperature, and it necessarily lead to deteriorate various physical properties of final products. Therefore, in this study,$(P_{et}LSNs)$ excluding and including organic modifiers were prepared by solution method$(S-P_{et}LSNs_{eom} and S-P_{et}LSNs_{iom})$ and we (focused on the effects of the organic modifiers in$P_{et}$ LSNs with exfoliation structure on the crystallization behaviors, the optical transparency, the thermal stability and the mechanical property. The absence and existence of organic modifiers in$S-P_{et}LSNs_{eom} and S-P_{et}LSNs_{iom}$ were investigated by EA and TGA, and nano-structure of silicate layers in$S-P_{et}LSNs$ was evaluated by using WXRD, SAXS and TEM.$S-P_{et}LSNs_{eom} and S-P_{et}LSNs_{iom}$ were mixed with neat PET as masterbatches by melt method$(M-P_{et}LSNs_{eom} and M-P_{et}LSNs_{iom})$ , and also neat PET was mixed with organically modified layered silicates (OLS) by conventional direct melt method$(D-P_{et}LSNs) at 270^{\circ}C$ . As results, it was found that$M-P_{et}LSNs_{eom}, M-P_{et}LSNs_{iom}, and D-P_{et}LSN$ showed a exfoliated structure and exhibited faster crystallization rate, better thermal stability and mechanical property than those of neat PET due to the dispersed and detaminated silicate layers in PET matrix. Whereas, considering organic modifiers effect,$M-P_{et}LSNs_{eom} and D-P_{et}LSN$ exhibited slower crystallization rate, poorer optical, thermal and mechanical properties, in comparison to$M-P_{et}LSNs_{eom}> due to the thermal decomposition of organic modifier in $D-P_{et}LSNs$ during melt method. -
Carbon nanotubes(CNTs), since their first discovery, have been considered as new promising materials in various fields of applications including field emission displays, memory devices, electrodes, NEMS constituents, hydrogen storages and reinforcements in composites due to their extra-ordinary properties. The carbon nanotube reinforced nanocomposites have attracted attention owing to their outstanding mechanical and electrical properties and are expected to overcome the limit of conventional materials. Various application areas are possible for carbon nanotube reinforced nanocomposites through the functionalization of carbon nanotubes. Carbon nanotube reinforced polymer matrix nanocomposites have been fabricated by liquid phase process including surface functionalization and dispersion of CNTs within organic solvent. In case of carbon nanotube reinforced polymer matrix nanocomposites, the mechanical strength and electrical conducting can be improved by more than an order of magnitude. The carbon nanotube reinforced polymer matrix nanocomposites can be applied to high strength polymers, conductive polymers, optical limiters and EMI materials. In spite of successful development of carbon nanotube reinforced polymer matrix nanocomposites, the researches on carbon nanotube reinforced inorganic matrix nanocomposites show limitations due to a difficulty in homogeneous distribution of carbon nanotubes within inorganic matrix. Therefore, the enhancement of carbon nanotube reinforced inorganic nanocomposites is under investigation to maximize the excellent properties of carbon nanotubes. To overcome the current limitations, novel processes, including intensive milling process, sol-gel process, in-situ process and spark plasma sintering of nanocomposite powders are being investigated. In this presentation, current research status on carbon nanotube reinforced nanocomposites with various matrices are reviewed.
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Multi -walled carbon nanotube(MWNT)/poly(methyl methacrylate) composites were fabricate d through film casting. Manufacturing process was established using a ultrasonic cleaner and a homogenizer. Acetone was used as a solvent to melt PMMA and mix with MWNT. The ultrasonic cleaner performed an important role in producing MWNT/MMA nanocomposites. Ultrasonic energy was utilized to disperse MWNT in acetone. Also, melting PMMA in acetone and mixing MWNT and PMMA were achieved using the homogenizer. It was confirmed that the nanohlbes were well dispersed in PMMA according to SEM images.
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AC and DC conductivity of the MWNT(Multi walled nanotubes)/polyurethane composites were investigated with respect to the various oxidative conditions, where these means acid concentration, treatment temperature, and treatment time. We suppose that the conditions of oxidation of the MWNTS have a certain influence on the degree of functionalization, damages, and dispersion of the MWNT themselves. Futhermore, the electrical properties of the resulting composites strongly depend on the oxidative conditions of MWNTS. The conductivity of the composites produced by using the optimal condition was measured as a function of frequency with volume content of MWNTS. These experimental results were analyzed using percolation theory Electromagnetic interference shielding effectiveness (SE) of the mixtures of polyurethane (PU), optimized MWNTs, and silver (Ag) is measured in the frequency range from 10 MHz to 6 ㎓ by using ASTM D4935-89. The measured SEs of the mixtures could be controlled from about 55 dB to 85 dB with the compositions of Ag/MWNT and compounding methods(C1, C2).
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열화학 기상합성법을 이용한 탄소나노튜브의 성장에서 촉매 금속 층의 형성 공정은 탄소나노튜브의 직경 및 길이를 제어해주는 가장 중요한 요소이다. 탄소나노튜브의 대량합성을 위해 자성유체를 이용한 촉매 금속 층의 손쉬운 형성공정을 개발하였다. 수용성 폴리비닐알코올과 마그네타이트 나노 입자들이 혼합된 자성유체를 다양한 기판에 스핀 코팅하여 촉매 금속 층을 간편하게 형성할 수 있었다. 자성유체 제조 시 혼합된 수용성 폴리비닐알코올은 자성유체용액의 점성을 증가 시켜 주었으며, 이러한 점성의 증가는 스핀 코팅 시 용액과 기판간의 접착력을 증대시켜 주었다. 또한 건조 과정 이후에도 잔류되어 탄소나노튜브 합성 공정 중에 촉매금속이 응집되는 현상을 방지 차여 균일한 입자 크기를 유지하도록 하였다. 이는 고밀도의 수직 배열된 탄소나노튜브의 성장의 직접적인 원인으로 생각된다. 또한 탄소나노 튜브의 대량 합성을 위해서 Si 기판 치에 알루미나와 금속 기판에서도 탄소나노튜브의 성장을 시도하였다.
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Nondestructive damage sensing and mechanical properties for acid-treated carbon nanotube (CNT) and nanofiber (CNF)/epoxy composites were investigated using electro-micromechanical technique and acoustic emission (AE). Carbon black (CB) was used to compare to CNT and CNF. The results were compared to the untreated case. The fracture of carbon fiber was detected by nondestructive acoustic emission (AE) relating to electrical resistivity under double-matrix composites test. Sensing for fiber tension was performed by electro-pullout test under uniform cyclic strain. The sensitivity for fiber damage such as fiber fracture and fiber tension was the highest for CNT/epoxy composites. Reinforcing effect of CNT obtained from apparent modulus measurement was the highest in the same content. For surface treatment case, the damage sensitivity and reinforcing effect were higher than those of the untreated case. The results obtained from sensing fiber damage were correlated with the morphological observation of nano-scale structure using FE-SEM. The information on fiber damage and matrix deformation and reinforcing effect of carbon nanocomposites could be obtained from electrical resistivity measurement as a new concept of nondestructive evaluation.
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Cu have been widely used as signal transmission materials for electrical electronic components owing to its high electrical conductivity. However, it's size have been limited to small ones due to its poor mechanical properties, Until now, strengthening of the copper at toy was obtained either by the solid solution and precipitation hardening by adding alloy elements or the work hardening by deformation process. Adding the at toy elements lead to reduction of electrical conductivity. In this aspect, if carbon nanofiber is used as reinforcement which have outstanding mechanical strength and electric conductivity, it is possible to develope Cu matrix nanocomposite having almost no loss of electric conductivity. It is expected to be innovative in electric conduct ing material market. The unidirectional alignment of carbon nanofiber is the most challenging task developing the copper matrix composites of high strength and electric conductivity In this study, the unidirectional alignment of carbon nanofibers which is used reinforced material are controlled by drawing process in order to manufacture the intermediary materials for the carbon nanofiber reinforced Cu matrix nanocomposite and align mechanism as well as optimized drawing process parameters are verified via experiments and numerical analysis. The materials used in this study were pure copper and the nanofibers of 150nm in diameter and of
$10~20\mu\textrm{m}$ In length. The materials have been tested and the tensile strength was 75MPa with the elongation of 44% for the copper it is assumed that carbon nanofiber behave like porous elasto-plastic materials. Compaction test was conducted to obtain constitutive properties of carbon nanofiber. Optimal parameter for drawing process was obtained by experiments and numerical analysis considering the various drawing angles, reduction areas, friction coefficient, etc Lower reduction areas provides the less rupture of cu tube is not iced during the drawing process. Optimal die angle was between 5 degree and 12 degree. Relative density of carbon nanofiber embedded in the copper tube is higher as drawing diameter decrease and compressive residual stress is occurred in the copper tube. Carbon nanofibers are moved to the reverse drawing direct ion via shear force caused by deformation of the copper tube and alined to the drawing direction. -
Carbon nannofiber reinforced Cu matrix composite has potential applications for electrically conducting materials having high strength and electrical conductivity. In this study, we have developed fabrication technology of the nanocomposites using a liquid pressing process. The process is to use the low pressure for infiltration of Cu melt into carbon nanofiber mat as the Cu melt is pressurized directly. The minimum pressure required for infiltration was calculated from force balance equation, permeability measurement and compaction behavior of carbon nanofiber. Also, the melting temperature and the holding time have been optimized.
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We have developed a Cu-based bulk amorphous composite reinforced with a micron-sized crystalline phase, the (Cu60Zr30Ti10)95Ta5 amorphous matrix composite. The composite demonstrates the ultimate strength of 2332 MPa with a dramatically enhanced fracture strain of 15.3 %. Macroscopic observation of the fractured (Cu60Zr30Ti10)95Ta5 amorphous matrix composite showed the development of multiple shear bands along with numerous branching and deflection of shear bands. Microscopic observation on the amorphous matrix of the composite showed that cracks propagate through the residual amorphous matrix located between nanocrystallites, which had formed during deformation. Simulations based on finite element method were conducted to understand the formation mechanisms of multiple shear bands, the initiation site of shear bands, and interaction of shear bands with crystalline particles. Other microscopic fracture mechanism responsible for the enhanced plasticity was discussed.
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This paper presents a study on the permittivities of the carbon nano fiber/epoxy composite at microwave frequency. The permittivities of composite materials depend on the concentrations and the dispersion methods of the carbon nano fibers. The experimental values of complex permittivities were obtained for the specimen made by dispersion method using ethyl alcohol as dispersion media and compared with the results by simple mechanical mixing method.
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최근 나노기술에 대한 폭발적인 관심과 함께 전기방사기술은 나노섬유를 제조할 수 있는 강력한 수단을 평가되고 있으며, 지금까지 거의 3종류 이상의 고분자들에 대한 나노섬유가 제조되었다. 또한, 나노섬유기술은 전통적인 섬유분야를 초월하여 매우 다양한 산업분야에 응용가능성이 있다. 따라서 다양한 분야에서 나노섬유를 활용하는 응용연구가 보다 활성화되어야 할 것이다.
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The effect of punching density and material composition on the tensile properties and optimum condition of manufacturing of carbon needle punched perform was studies. The interlaminar tensile strength were increased but the intralaminar tensile strength were decreased with increasing punching density. In the case of the performs composed of continuous oxi-PAN fabrics, there was a considerable improvement of the interlaminar and intralaminar tensile strength.
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To develop an effective geometric modeling is essential in order that precise mechanical properties and the geometrical properties of the 3-D braided composites can be estimated. RVE(representative volume element) was adopted fur geometrical modeling. RVE consisted of IC(inner unit cell), ISUC(interior surface unit cell) and ESUC(exterior surface unit cell). The whole geometrical model fur hybrid 3-D braided composites was developed.
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The cell modeling homogenization method to derive the constitutive equation considering the microstructures of the fiber reinforced composites has been previously developed for composites with simple microstructures such as 2D plane composites and 3D rectangular shaped composites. Here, the method has been further extended for 3D circular braided composites, utilizing B-spline curves to properly describe the more complex geometry of 3D braided composites. For verification purposes, the method has been applied for orthotropic elastic properties of the 3D circular braided glass fiber reinforced composite, in particular for the tensile property. Prepregs of the specimen have been fabricated using the 3D braiding machine through RTM (resin transfer molding) with epoxy as a matrix. Experimentally measured uniaxial tensile properties agreed well with predicted values obtained fer two volume fractions.
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In order to describe the Bauschinger and transient behavior of orthotropic fiber-reinforced composites, a combined isotropic-kinematic hardening law based on the non-linear kinematic hardening rule was considered here, in particular, based on the Chaboche type law. In this modified constitutive law, the anisotropic evolution of the back-stress was properly accounted for. Also, to represent the orthotropy of composite materials, Hill's 1948 quadratic yield function and the orthotropic elasticity constitutive equations were utilized. Furthermore, the numerical formulation to update the stresses was also developed based on the incremental deformation theory for the boundary value problems. Numerical examples confirmed that the new law based on the anisotropic evolution of the back-stress complies well with the constitutive behavior of highly anisotropic materials such as fiber-reinforced composites.
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In case of performing resin transfer molding (RTM), race track effects and non-uniform fiber volume fraction may cause undesirable resin flow pattern and thus result in dry spots, which affect the mechanical properties of the finished parts. In this study, a real time RTM control strategy to reduce these unfavorable effects is proposed. Through numerical simulations and experiments, the validity of the proposed scheme is demonstrated.
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Complete prediction of second order permeability tensor for three dimensional preform such as plain woven fabric and braided preform is critical to understand the resin transfer molding process of composites. The permeability can be obtained by various methods such as analytic, numerical, and experimental methods. For several decades, the permeability has studied numerically to avoid practical difficulty of many experiments. However, the predicted permeabilities are a bit wrong compared with experimentally measured data. In this study, numerical calculation of permeability was conducted for two kinds of preforms i.e., plain woven fabric and circular braided preform. In order to consider intra-tow flow in the unit cell of preform the proposed flow coupled model was used for plain woven fabric and the Brinkman equation was solved in the case of the braided preform.
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In Resin transfer molding (RTM), composite parts are produced by impregnation of a dry reinforcement with liquid matrix resin. Permeability is a key issue in this process. For thin parts, the resin flow in the thickness direction can be neglected. Therefore thin parts are considered as two-dimensional composites. However the resin flow through the thickness is important to thicker parts and we have to consider out-of-plane permeability. This work discusses a method to measure out-of-plane permeability. The flow rate and pressure drop across the porous media were measured. Also one dimensional form of Darcy's law is applied to calculate the out-of-plane permeability of various preforms. The flow is injected uniformly into layers of the preform. And a circular fiber mat with 6cm diameter was cut and flattened from cylindrical mandrel.
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Laminated composites are liable to fatal damage under impact load due to the fact that they have no reinforcement in the thickness direction. To overcome the inherent weakness, three dimensional (3D) textile reinforcements have drawn much interests. In this paper, impact performance of 2D and 3D textile composites has been characterized. For 2D composites, fiber bundle size and fiber pattern have been varied. For 3D composites, orthogonal woven preforms of different density and type of through-thickness fibers have been studied. To assess the damage after the impact loading, specimens were subjected to C-scan nondestuctive inspection. Compression after impact (CAI) were also conducted in order to evaluate residual compressive strength.
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In woven or knitted preforms for composites, the yams are often twisted for avoiding damage due to the contact with the textile machine elements. When the preforms of twisted yams are used in carbon/carbon composites, the thermal conductivity of the composites varies depending upon the degree of the yarn twist. This paper presents a thermal conductivity model of spun yarn composites. The thermal-electrical analogy and the averaging technique have been adopted in this analysis. The model prediction has been correlated with experimental results in order to confirm the model predictability. Parametric study has also been conducted to examine the effect of the yam twist on the thermal conductivity of spun yarn composites.
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This paper aims to observe the micro-mechanical behaviour of tow geometry during deformation of dry woven carbon-fiber fabric. With the increment of shear angle fabric experiences 'lock-up'phenomenon. In this paper, deformation of micro-mechanical parameters such as tow interval, change in tow amplitude and wavelength are investigated. To observe the micro-deformation of the fabric structure, appropriate specimens from bias extension and biaxial tests are sectioned and observed under the microscope. It was found that different loading conditions cause geometric deferences in the tow architecture.
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In this work the novel potential epoxy resins, were synthesized and acrylated. Their structures were confirmed by means of FTIR,
$^1H NMR, and^{13}/C NMR$ spectroscopies. Also, we were to note the effect of W curing on functional group changes of VE/UP blend system after UV curing. -
The electromagnetic intereference(EMI) shielding is very essential for commercial and military purposes. We fabricated multi-walled carbon nanoube(MWNT)/epoxy composites and studied the electromagnetic characteristics of the composites before we study the characteristics of MWNT-filled glass fiber-reinforced composites. After setting up the fabrication process, we measured the permittivities of MWNT/epoxy composites with process variables and MWNT concentrations in X-band(8.2GHz- 12.4GHz). Process variables changed the degree of dispersion, which influenced permittivities and permittivities increased rapidly from 0.5wt% to 1.0wt%.
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Thermosets are highly cross-linked polymers with a three-dimensional molecular structure. The network structure gives rise to mechanical properties, however, one major drawback of thermosets, which also results from their network structure, is their poor resistance to impact and to crack initiation. In this study, to solve this problem, the reactive thermoplastics such as amine terminated polyetherimide (ATPEI), ATPEI-CTBN-ATPEI(ABA) triblock copolymer, CTBN-ATPEI(AB) diblock copolymer, and carboxyl group modified ATPEI was synthesized, after that blended with epoxy resin, and the carbon fiber reinforced composites were fabricated. The impact load, energy, and delamination were investigated by using drop weight impact test and C-scan test. As a results, the ABA/epoxy blend system showed good impact properties.
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This research aims to measure mechanical tensile properties of CFRP composites for cryogenic tank material. Through the cryogenic chamber, tensile tests are peformed under cryogenic temperature for graphite/epoxy fabric specimen aged at
$-150^{\circ}C$ for 30hrs with load and graphite/epoxy unidirectional specimen 3-cycled from RT to$-100^{\circ}C$ with load. For graphite/epoxy fabric specimen, tensile modulus showed to increase after aging at cryogenic temperature(CT) while to decrease after aging at room temperature(RT) and tensile strength is more decreased after CT-aged than at RT-aged. For graphite/epoxy unidirectional specimen, tensile modulus was almost not changed after 3-cycling but strength showed the trend of decrease as increase the number of cycling. -
This report describes the procedure of detailed design and structural test for the composite flexure which is a part of the hingeless hub system. First, stacking sequence design for composite flexure was done, and structural analysis by using NASTRAN was made to verify structural stability and safety. Using FPS installed at KIMM, composite flexure was laid up and cured using a autoclave. Before rotor ground test, the basic structural tests such as a bench test, tensile strength test and shear strength test, for flexure, were accomplished. Through replacing existing metal hub part with new fabricated composite flexure, improvement of aeroelastic stability and weight reduction were achieved. This result will be applied to composite rotor system design fur helicopter.
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This paper describes the development procedure for Tail-Fan system which has the role of anti-torque and yaw control in helicopter. A detailed design of Tail-Fan system was done and structural analysis also was done. After finishing detailed design, Detailed drawings were generated for manufacture. Through detailed design and manufacture, required techniques were achieved for helicopter development. After validation through performance and stability test, acquired techniques will be applied to development of Korea Multi-role Helicopter(KMH) which will be launched
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KARI developed 50m class unmanned airship. The airship employ the pressure envelope design principle. The envelope must be considered as a main structural element of the airship. The envelope & three ballonets are fabricated by polyfiber composite laminates. Other structural components (gondola, tailwing, nosecone & engine mounts) are manufactured by carbon fiber & glass fiber laminates. In order to develop a big unmanned airship, a large amount of structural design, analysis and tests had to be made. The paper describes the structural configuration of the 50m class uumanned airship which are basic starting point of the structural development of an airship. The paper includes the various designing processes, components development tests and analysis results. Envelope & ballonets development processes which are very different to conventional airplane design are given in details with actual analysis & test results. The paper also describes the structural design and analysis results for other composite made structures. Each components were tested by static design limit loads and structural safety were confirmed. The paper shows the manufactured structural components and assembled airship.
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A Multi-Spectral Camera (MSC) is the payload of KOMPSAT-2 which is designed for earth imaging in visible and near-Infrared region on a sun-synchronous orbit. The telescope in the MSC is a Ritchey-Chretien type with large aperture. The telescope structure should be well stabilized and the optical alignment should be kept steady so that best images can be achieved. However, the MSC is exposed to adverse thermal environment on the orbit which can give impacts on optical performance. Metering structure which is exposed to adverse space environment should have tight requirement of low thermal expansion and hygroscopic stability. In order to meet those stability requirements in addition to fundamental structural ones telescope structure was designed with newly developed graphite-cyanate composite which has high tensile modulus, high thermal conductivity and low moisture absorption compared with conventional graphite-epoxy composite. In this paper, space-borne telescope structure with new composite material will be presented and fulfillment of stability requirements will be verified with designed structure.
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Impact of Automotive GMT(Glassfiber reinforced Mat Thermoplastic) Bumper for '5Mhp Barrier Test'was simulated using ls-dyna. The FE model consists of foam which is energy absorber, bumper beam and stay etc. Bumper intrusion and deflection was compared with the experimental results. Effects of uncertainty of material property and deviation of impact velocity were considered and results were compared with those of base design. Effects of number of integration points through th thickness was also investigated.
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The FBG sensors are inserted on the liners of the filament wound pressure tanks. The strains near the welding region of the liners are monitored in the hydro-pressurizing tests. The hydro-pressurizing tests consist of the proof tests at 4500 or 3300 psi and repeated test at the operating pressure, 3000 psi. The FBG sensors work well under
$3000\mu\varepsilon$ , but the strains calculated from the reflected signals are instable at the high strain level. The transverse compression on the sensor head results in the split of the reflected peaks, and the calculating algorism from the split peaks is not robust under the various signal condition. The FBG sensors fracture near$7500\mu\varepsilon$ level and lose their function permanently. -
Two-way shape memory effect(TWSME) under residual stresses are considered in the present study. The structure using two-way shape memory alloy(SMA) concept returns to its initial shape by increasing or decreasing temperature under the initially given residual stress. In the present study, we use a thermo-mechanical constitutive equation of SMA and laminated composite plates are considered as simple morphing structural components which are based on first order shear deformable laminated composite plate with large deflection. Numerical results of fully coupled SMA-composite structures are presented
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Longitudinal strains(
{$varepsilon}_x$ ) of the core and skin layers in glass fiber reinforced plastic(GFRP) cross-ply composite laminates have been studied using the embedded optical fiber sensor of totally-reflected extrinsic Fabry-Perot interferometer(TR-EFPI). Foil-type strain gauges bonded on both the upper and lower surfaces were used for the measurement of the surface strains. Both TR-EFPI sensor and strain gauge bonded on the specimen surface showed excellent agreement within -0.0086 ~ +0.0302% strain. It was shown that values of{$varepsilon}_x$ in the interior of the surface layer and the core layer measured by embedded TR-EFPI sensor was significantly higher than that of the specimen surface measured by strain gauges. The experimental results were ascertained with finite element analysis. Embedded TR-EFPI optical fiber sensor could measure accurately the internal strains which were different from the surface. -
Precision displacement of less than a few nm resolution was measured in real-time using fiber optic EFPI sensor. The novel method for real-time processing of analyzing EFPI output signal was developed and verified. Linearity in the mean values of interferometric light intensity among adjacent fringes was shown, and the sinusoidal approximation algorithm that estimates past and coming fringe values was verified through the linearity. Real-time signal processing program was developed, and the intensity signal of the EFPI sensor was transformed to the phase shift with this program. The resolution below 0.4 ~ 10 nm in the displacement range of
$0 ~ 300\mu\textrm{m}$ was obtained by reducing the photodetector noise using low-pass filter and signal averaging. The nano-translation stage with a Piezo-electric actuator and the EFPI sensor system was designed and tested. This stage successfully reached to the desired destination in$15\mu\textrm{m}$ range within 1 nm accuracy. -
The PVDF(polyvinylidene fluoride) film sensor as one of smart sensors has good characteristics to detect the impact damages of composite structures. The capabilities of the PVDF film sensor for evaluating impact behaviors and damages of Gr/Ep laminates subjected to low-velocity impact were examined. From sensor signals, the specific wave-forms implying the damage were detected. The wavelet transform(WT) and Short Time Fourier Transform(STFT) were used to decompose the piezoelectric sensor signals in this study. The impact behaviors of Gr/Ep laminates were simulated and the impact forces were reconstructed using the sensor signals. Finally, the impact damages were predicted by finite element analysis with the reconstructed forces. For experimental verification, a series of low-velocity impact tests from low energy to damage-induced energy were carried-out. The extent of damage in each case was examined by means of ultrasonic C-scan and the measured damage areas were agreed well with the predicted areas by the F.E.A.
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Since the track pin is subjected to large transverse track tension from the track link, conventional track pins for high mobility vehicles are usually made of high strength steel, which increases the weight of tracked vehicles due to the high density of steel. In this paper, several composite materials were employed for track pin design to reduce weight of track pin as well as to enhance the fatigue life of rubber bushings. Especially the effects of shear stiffness of the composites on the life of rubber bushing were investigated.
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In this paper, the electromechanical displacements of curved actuators using laminated composites are calculated by finite element method to design the optimal configuration of curved actuators. To predict the pre-stress in the device due to the mismatch in coefficients of thermal expansion, the carbon-epoxy and glass- epoxy as well as PZT ceramic is also numerically modeled by using hexahedral solid elements. Because the modeling of these thin layers causes the numbers of degree of freedom to increase, large-scale structural analyses are performed in a cluster system in this study. The curved shape and pre-stress in the actuator are obtained by the cured curvature analysis. The displacement under the piezoelectric force by an applied voltage is also calculated to compare the performance of curved actuator. The thickness of composite is chosen as design factor.
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The Special orthotropic plate theory is used for analysis of panels made of steel girders and cross-beams, and made of reinforced concrete. The cross-sections of girders and cross-beams are WF types. The result is compared with that of the beam theory. According to the numerical examination given in this paper, the result by the plate theory is 2.43 times stiffer than that of beam theory, The result for the concrete slab in given for the practicing engineers.
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Mechanical behavior of a fuel stack was studied by the orthotropic material model. The fuel stack is mainly composed of bipolar plate (BP), gasket, end plate, membrane electrolyte assembly (MEA), and gas diffusion layer (GDL). Each component is fastened with a suitable pressure. It is very important to maintain a suitable contact pressure of BP, because it affects the efficiency of the fuel cell. This study compared mechanical behavior of various fastening types of the fuel cell stack. Bar, band, and modified band fastening type are used. The band fastening type showed that it reduces total volume of the cell, but it does not improve the contact pressure distribution of each BP. The modified band fastening type was designed by considering the deformations of band fastening type, and it showed a good enhancement of contact pressure distribution.
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This research aims to establish an optimal design method of filament wound structures. So far, most design and manufacturing of filament wound structures have been based on manufacturing experiences, and there is no established design rule. In this research, possible winding patterns considering the windability and the slippage between fiber and mandrel surface were calculated using the semi-geodesic path algorithm. In addition, finite element analyses using a commercial code, ABAQUS, were performed to predict the behavior of filament wound structures. On the basis of the semi-geodesic path algorithm and the finite element analysis method, filament wound structures were designed using the genetic algorithm.
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Long shafts for power transmission should transmit torsional load with vibrational stability. Hybrid shafts made of unidirectional fiber-reinforced composite and metal have high fundamental bending natural frequency as well as high torque transmission capability. However, thermal residual stresses due to the coefficient difference of thermal expansion of the composite and metal are developed so that the high residual stresses decrease fatigue resistance of the hybrid shafts, especially at low operating temperatures. In this work, axial compressive preload was given to the shaft in order to change the residual stresses. Static and fatigue torsional tests were performed and correlated with stress analyses with respect to the preload and service temperature.
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Almost all building/infrastructures made of composite materials are fabricated without proper design. Unlike airplane or automobile parts, prototype test is impossible. One cannot destroy 10 story buildings or 100-meter long bridges. People try to build 100-story buildings or several thousand meter long bridges. In order to realize "composites in construction", the following subjects must be studied in detail, for his design: Concept optimization, Simple method of analysis, Folded plate theory, Size effects in failure, and Critical frequency. Unlike the design procedure with conventional materials, his design should include material design, selection of manufacturing methods, and quality control methods, in addition to the fabrication method.on method.
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Two different types of nondestructive evaluation (NDE) techniques were employed to investigate the tensile behavior of ceramic matrix composites (CMCs). Two NDE methods, ultrasonic testing (UT) and infrared (IR) thermography, were used to assess defects and/or damage evolution before and during mechanical testing. Prior to tensile testing, a UTC-scan and a xenon flash method were performed to obtain initial defect information in light of UT C-scans and thermal diffusivity maps, respectively. An IR camera was used for in-situ monitoring of progressive damages. The IR camera measured temperature changes during tensile testing. This paper has presented the feasibility of using NDE techniques to interpret structural performance of CMCs.
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정밀 수치해석으로 구한 태핑음 데이터를 기준으로 하여 복합재료 구조물 내의 층간분리 손상의 존재 여부를 판단하는 비파괴 검사법을 제안하였다. 태핑음의 수치 모사를 위해 동적 접촉 알고리듬을 이용한 유한요소법과 경계요소법을 이용하였다. 태핑음 수치해석 과정에 대한 정식화를 수행하고 실제 구조물의 태핑음과 비교하여 수치해석 기법의 타당성을 밝혔다. 웨이브릿 페킷 변환에 근거한 특성 추출법을 이용하여 태핑음으로부터 손상 판단을 위한 특성을 추출하고 손상 판단의 지표가 되는 특성 지수를 정의하였다. 복합재료 구조물에 대한 층간분리 손상 검출과정을 시연함으로써 제시된 태핑음 검사법의 타당성을 밝혔다.
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The dynamic characteristics of composite tool bars depend on the clamping conditions such as clamping force, stiffness and surface characteristics of clamping parts as well as the basic structures. Therefore, in this work, the effects of clamping part conditions on the dynamic characteristics of cantilever type composite machine tool structures with clamped joint were investigated because the cantilever type machine tool structures are ideal cases for composite application to increase the natural frequency and damping of structures. New design of the clamping part was developed in order to improve shear properties of the clamping part and dynamic characteristics of composite tool bars. From FE analysis and Impulse response tests, dynamic characteristics were obtained with respect to the clamping part conditions of the new design.
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Using composite materials for the carbody of tilting train has many advantages such as manufacturing variety, specific high-strength & stiffness characteristics, and long-life durability, but the strongest advantage could be the possibility of lightweight product. In the leading countries, the composite materials are used for the material fur drivers'cabs, interior/exterior equipments for railway train, and it is now developing the composite materials applied for the train carbody structure. In this paper, we conducted the evaluation of structural stability for the aluminum and composite carbody of the Korean Tilting Train express(TTX) with the service speed of 180km/h.
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Vacuum hot pressing has been used for the development of Ti-MMCs using foil-fiber-foil method, and subsequent micro-mechanical characteristics of the composites are evaluated by means of several experimental processes. As shown by the results, fiber strength degradation occurs during the consolidation, and particularly residual stresses results from the thermal expansion mismatch between fiber and matrix materials during cooling process are incorporated in the changes of mechanical properties of the composites. In industrial applications, the processing conditions avoiding micro-material failures are important together with the properties of finished products, and therefore should be included in the assesment of the material characterization.
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Coated bars are protecting reinforcing bars from corrosion and enhancing durabilities of reinforced concrete structures are tested to evaluate corrosion protection properties. Tests are performed based on the relevant standards of ACI and ASTM, such as chemical resistance, salt water spray, salt crack test and chloride permeability test with the main variable of the coating thickness. Three type materials are tested by Polyethylene, epoxy and bare bar. Test results show good chemical protection property and chloride permeability. Polyethylene coated bar is good coating material than any other materials.
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The effective thermoelastic properties of porous metals are discussed herein after each material forming process such as hot pressing or extrusion. The voids in metal matrix are assumed to be initially spherical in shape and to be distributed randomly. Once the porous material deforms plastically due to each material forming process, the voids change their shape from a sphere to an ellipsoid and align in one direction. Since the voids are compressible in nature, the void volume fraction is assumed to be decreasing during each material forming process.
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Polyvinyl chloride (PVC)/gypsum Polymer blend materials were prepared by melt blending of PVC with gypsum and additives. Effect of gypsum content on the properties of PVC/gypsum Polymer blend material was studied by investigating physico-mechanical properties, thermal properties and morphology development. It was found that the replacement of gypsum for methylene-butadiene-sarene (MBS) component in PVC/gypsum polymer blend material enhanced the tensile strength, but gradually decreased its impact strength. Besides, with the increase of gypsum content, the elongation at break of material gradually decreased. The Presence of the different gypsum contents made a shift of g1ass transition temperature and increased the thermal stability as well as the processing temperature range of polymer blends. The observation of morphology, the results of the physico-mechanical properties and thermal properties proved simultaneously that PVC/gypsum Polymer blend material with the gypsum content of 22.56 wt.% reached the optimum results among five kinds of PVC/gypsum Polymer blend materials investigated.
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Domestic small and medium ship companies have lack of leisure boat technologies and especially they have a problem about its low performance because of the overweight of boat hull. So it is necessary to have alternative manufacturing process to improve the mechanical properties of composite material. In this study, a vacuum curing system was developed as an alternative manufacturing process and then changed the fiber volume fractions of GFRP laminates. The properties of GFRP laminates such as void contents, Young's modulus and fracture toughness were determined for various fiber volume fractions.
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Among the various manufacturing processes of composites, the tape lay-up process of thermoset prepreg has many advantages compared to autoclave or hot press forming. It has a high potential to process automation and continuous fabrication. In this study, temperature distribution of composite exposed in hot gas was studied numerically and the validity of the analysis was verified by the experiments.
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The absorption and the interference shielding of the electromagnetic wave problem have been a very important issue for commercial and military purposes. This study dealt with the simulation reflection loss for electromagnetic absorbing sandwich type structures in X-band(8.2Ghz~12.4GHz). Glass/epoxy composites containing conductive carbon blacks were used for the face sheets and styrofoams were used for the core. Their permittivities in X-band were measured using the transmission line technique. Simulation results of 3-1ayered sandwich type structures showed the reflection loss using the theory about transmission and reflection in a multi-layered medium.