DOI QR코드

DOI QR Code

Effects of Molding Condition on Surface Unevenness of GMT-Sheet Moldings

GMT-Sheet 성형품의 표면요철에 미치는 성형조건의 영향

  • Published : 2010.10.30

Abstract

Observing of GMT-Sheet in molding conditions, we have investigated unexpected phenomenons of moldings surface. In microscope investigation, we observe that there exist deficiencies on the surface of GMT-Sheet moldings, such as the spherulite, fiber projection, crack, fiber exposure, micro-weldline, pinhole and winding. They are caused to arise unevenness and phenomenons influence polish on surface. Especially, the major cause of the unevenness, effected to surface roughness, is a shrinking of matrix in the process of holding pressure and cooling temperature. The higher holding pressure load in a molding process and the lower demolding temperature in an annealing experiment, the better GMT-Sheet moldings improved its appearance.

성형조건에 따른 GMT-Sheet를 관찰하여, 성형품 표면의 불량원인을 조사했다. 현미경 관찰 결과, GMT-Sheet 성형품의 표면에서 구정, 섬유돌출, 크랙, 섬유노출, 마이크로 웰드라인, 핀홀, 여파굴곡곡선 등의 결함을 발견했다. 이 결함들은 요철의 발생원인이고, 표면 광택에 영향을 주는 현상이다. 그리고 표면거칠기에 영향을 주는 요철의 가장 주요한 발생원인은 보압 냉각 과정에서 발생하는 모재의 수축이었다. 성형 시의 보압하중이 높을수록 GMT-Sheet 성형품 표면은 좋아졌다. 또한 서냉실험에서는 탈형온도가 낮을수록 성형품의 표면이 좋아졌다.

Keywords

References

  1. Chawla K.K., Composite Materials, Springer - Verlag New York Inc, 1987, pp. 3-5.
  2. 이대길, 복합재료 역학 및 가공론, 성안당, 1993, pp. 3-6.
  3. Lee S.S., Kwak T.H., and Min T.I., "Characteristic and Use of GMT-Sheet," Proceedings of The Korean Society for Composite Materials, Apr 26, 1996, pp. 1-8.
  4. Yaguchi H., Hojo H., Lee D.G. and Kim E.G., "Measurement of Planar Orientation of Fibers for Reinforced Thermoplastics Using Image Processing," The Journal of the Polymer Processing Society, Vol. 3, 1995, pp. 262-269.
  5. Jo S.H., Lee D.G. and Kim E.G., "A Study on Fiber Orientation by Image Processing during Press Molding of Long Fiber- Reinforced Thermoplastics Sheet," Trans. of the KSME(A), Vol. 15, No. 3, 1991, pp. 834-842.
  6. Lee D.G., Yoo J.H. and Kim E.G., "A Study of Correlation between Separation and Orientation of Fibers during Compression Molding of Long Fiber-Reinforced Polymeric Composites," Trans. of the KSME(A), Vol. 17, No. 1, 1993, pp. 62-68.
  7. Lee D.G., Kim J.L., Kim S.P., Lee W.I. and Kim E.G., "A Study on the Processing of Long Fiber-Reinforced Composite Materials for Thermoforming," Trans. of the KSME(A), Vol. 17, No. 5, 1993, pp. 1106-1114.
  8. Kang K., Jo S.H., Lee D.G. and Kim E.G., "A Study on Mean Coefficient of Separation during Compression Molding of Fiber- Reinforced Thermoplastics," Trans. of the KSME(A), Vol. 20, No. 4, 1996, pp. 1146-1153
  9. Lee D.G. and Cho K.H., "A Study on Structure and Separation.Orientation of Fiber- Reinforced Thermoplastic Sheet," Journal of The Korean Society of Precision Engineering, Vol. 10, No. 2, 1993, pp. 104-113.
  10. Ryoo H.W., Lee D.G. and Kim E.G., "An Effect of Fiber Length on the Correlation between Separation and Orientation of Flow Molded Fiber-Reinforced Polymeric Composites," Journal of The Korean Society for Composite Materials, Vol. 6, No. 1, 1993, pp. 19-28.
  11. Park S.H., Lee D.G. and Kim E.G., "A Study on Slip at Interface between Mold and Material Considering Bulging during Compression Molding of Long Fiber-Reinforced Polymeric Composites," Trans. of the KSME(A), Vol. 17, No. 4, 1993, pp. 740-745.
  12. Lee D.G., Yaguchi H., Jo S.H. and Kim E.G., "Measurement of Fiber Content Distribution of Fiber-Reinforced Thermoplastic Sheet by Image Processing," Trans. of the KSME(A), Vol. 15, No. 4, 1991, pp. 1177-1183.
  13. Kim Y.M., Park G.S., Han G.Y., Lee D.G. and Kim E.G., "A Study on Characteristic Adhesive Condition at Microscopic Interfaces and Notch Shape Strength of GFRP Composites Laminates under Low-Hot-Wet Environment," Journal of Ocean Engineering and Technology, Vol. 10, No. 4, 1996, pp. 58-66.
  14. Kim H.S., Kim J.W., Kim Y.J. and Lee D.G., "Effects of Molding Condition on Surface of GMT-Sheet Moldings," Proceedings of The Korean Society for Composite Materials, Oct 23, 2009, pp. 251-255.

Cited by

  1. Impact of Fiber Projection from GMT-Sheet Moldings on Surface Unevenness vol.24, pp.6, 2011, https://doi.org/10.7234/kscm.2011.24.6.031