• 제목/요약/키워드: yttria stabilized $ZrO_2$

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Deposition of Yttria Stabilized Zirconia by the Thermal CVD Process

  • In Deok Jeon;Latifa Gueroudji;Nong M. Hwang
    • The Korean Journal of Ceramics
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    • 제5권2호
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    • pp.131-136
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    • 1999
  • Yttria stabilized zirconia(YSZ) films were deposited on porous NiO substrates and quartz plates by the thermal CVD using $ZrCl_4, YCl_3$ as precursors, and $O_2$ as a reactive gas at atmospheric pressure. The evaporation temperature of $ZrCl_4$ was varied from $250^{\circ}C$ to $550^{\circ}C$ while the temperatures of $YCl_3$ and the substrate were varied from $1000^{\circ}C$ to $1030^{\circ}C$. As the evaporation temperature of $ZrCl_4$ increased, the deposition rate of $ZrO_2$ decreased, contrary to our expectation. As a result of the decreased deposition rate of $ZrO_2$, the yttria content increase. The high evaporation temperature of $ZrCl_4$ makes the well-faceted crystal while the low evaporation temperature leads to the cauliflower-shaped structure. The dependence of the evaporation temperature on the growth rate and the morphological evolution was interpreted by the charged cluster model.

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이트리아 안정화 지르코니아 나노 분말 합성 (Hydrothermal Synthesis of 6mol% Yttria Stabilized Cubic ZrO2 Nano Powders)

  • 이재훈;배성환
    • 한국재료학회지
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    • 제27권8호
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    • pp.445-450
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    • 2017
  • YSZ (Yttria-stabilized zirconia) is a ceramic material that is used for electronic and structural materials due to its excellent mechanical properties and specific electrical characteristics according to the Yttrium addition. Hydrothermal synthesis has several advantages such as fine particle size, uniform crystalline phase, fast reaction time, low process temperature and good dispersion condition. In order to synthesize YSZ nanoparticles with high crystallinity, hydrothermal synthesis was performed at various concentrations of NaOH. The hydrothermal process was held at a low temperature ($100^{\circ}C$), with a short process time (2,4,8 hours); the acidity or alkalinity of solution was controlled in a range of pH 2~12 by addition of NaOH. The optimum condition was found to be pH 12, at which high solubility levels of Y(OH) and Zr(OH) were reported. The synthesized nano powder showed high crystallinity and homogenous composition, and uniform particle size of about 10 nm.

High-frequency Induction Heating Sintering of Hydroxyapatite-($ZrO_2+3%Mol\;Y_2O_3$) Bioceramics

  • Khalil, Khalil Abdel-razek;Kim, Sug-Won
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.924-925
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    • 2006
  • In this study, hydroxyapatite (HAp) and hydroxyapatite-yttria stabilized zirconia (HAp-3YSZ) with 20 vol.%-($ZrO_2+3%mol\;Y_2O_3$) nanopowders were consolidated very rapidly to full density by High-frequency induction heat sintering (HFIHS). Effects of temperature and the addition of 3YSZ on the toughness, hardness and microstructure properties have been studied. 3YSZ second phase toughening HAp composites with higher toughness were successfully developed at relatively low temperatures through this technique. Compared with hardness and toughness obtained for pure HAp, the hardness and toughness for HAp-20vol. % 3YSZ were much higher.

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공침법으로 합성한 이트리아 부분안정화 지르코니아 나노분말의 특성 (Properties of Yttria Partially Stabilized Zirconia Nano-Powders Prepared by Coprecipitation Method)

  • 윤혜온;신미영;안중재
    • 한국광물학회지
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    • 제19권2호
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    • pp.81-88
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    • 2006
  • [ $ZrO_2+Y_2O_3$ ] 계 분말결정을 $ZrOCl_2{\cdot}8H_O-YCl_33{\cdot}6H_2O$를 출발물질로 하여 공침법으로 합성하였다. 출발물질의 농도, 용액의 pH, 부분안정화제로 사용된 $Y_2O_3$의 양, 합성 후 소결온도 등 합성에 요구되는 실험변수에 따른 상 변이에 대한 연구결과를 바탕으로 실험조건을 고정시켜 3 mole% $Y_2O_3$를 포함하는 부분안정화 지르코니아 3YSZ를 합성할 수 있었다. 합성된 3YSZ의 소결특성에 따른 $ZrO_2$ 상전이에 대한 연구를 위하여 XRD, Raman, DTA 및 SEM을 사용하였다. 순수한 $ZrO_2$에 비하여 합성된 3YSZ는 $ZrO_2+Y_2O_3$ 계에서 $Y_2O_3$의 함량 면화에 따라 순수한 $ZrO_2$고온상의 단사정상에서 정방정상으로 상전이가 일어나게 되고 이때 Raman 스팩트럼이 낮은 파수쪽에서 현저하게 나타나는 것으로 쉽게 구분이 되었다.

서스펜션 플라즈마 용사를 이용한 이트리아 안정화 지르코니아 (7.5 wt% Y2O3-ZrO2) 코팅 증착 및 특성 (Fabrication and Characteristics of Yttria-stabilized Zirconia (7.5 wt% Y2O3-ZrO2) Coating Deposited via Suspension Plasma Spray)

  • 이원준;권창섭;김성원;오윤석;김형태;임대순
    • 한국분말재료학회지
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    • 제20권6호
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    • pp.445-452
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    • 2013
  • Yttria-stabilized zirconia (YSZ) coatings are fabricated via suspension plasma spray (SPS) for thermal barrier applications. Three different suspension sets are prepared by using a planetary mill as well as ball mill in order to examine the effect of starting suspension on the phase evolution and the microstructure of SPS prepared coatings. In the case of planetary-milled commercial YSZ powder, a deposited thick coating turns out to have a dense, vertically-cracked microstructure. In addition, a dense YSZ coating with fully developed phase can be obtained via suspension plasma spray with suspension from planetary-milled mixture of $Y_2O_3$ and $ZrO_2$.

CaCl2-CaF2-CaO 용융염에서 YSZ 세라믹의 고온 안정성에 미치는 성형공정의 영향 (Effect of Pressing Process on the High-Temperature Stability of Yttria-Stabilized Zirconia Ceramic Material in Molten Salt of CaCl2-CaF2-CaO)

  • 김완배;권숙철;조수행;이종현
    • 한국재료학회지
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    • 제30권4호
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    • pp.176-183
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    • 2020
  • The high-temperature stability of YSZ specimens fabricated by die pressure and cold isostatic press (CIP) is investigated in CaCl2-CaF2-CaO molten salt at 1,150 ℃. The experimental results are as follows: green density 46.7 % and 50.9 %; sintering density 93.3 % and 99.3 % for die press and CIP, respectively. YSZ foremd by CIP exhibits higher stability than YSZ formed by die press due to denseness dependency after high-temperature stability test. YSZ shows peaks mainly attributed to CaZrO3, with a small t-ZrO2 peak, unlike the high-intensity tetragonal-ZrO2 (t-ZrO2) peak observed for the asreceived specimen. The t-ZrO2 phase of YSZ is likely stabilized by Y2O3, and the leaching of Y2O3 results in phase transformation from t-ZrO2 to m-ZrO2. CaZrO3 likely forms from the reaction between CaO and m-ZrO2. As the exposure time increases, more CaZrO3 is observed in the internal region of YSZ, which could be attributed to the inward diffusion of molten salt and outward diffusion of the stabilizer (Y2O3) through the pores. This results in greater susceptibility to phase transformation and CaZrO3 formation. To use SOM anodes for the electroreduction of various metals, YSZ stability must be improved by adjusting the high-density in the forming process.

알루미나가 첨가된 Yttria 안정화 Tetragonal Zirconia Polycrystals 소결체의 특성 (Characteristics of Sintered Yttria Stabilized Tetragonal Zirconia Polycrystals(3Y-TZP) with Alumina)

  • 양성구;정재욱;강종봉
    • 한국세라믹학회지
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    • 제41권2호
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    • pp.111-117
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    • 2004
  • 고순도 3Y-TZP에 알루미나를 0.3∼l.2wt%까지 첨가하여 attrition milling을 하고 slip-casting하여 시료를 제조하였다. 1390∼151$0^{\circ}C$까지 열처리하여 소결체의 소결특성을 기제적 물성과 미세구조 분석을 통하여 확인하였다. XRD를 이용하여 monoclinic-ZrO$_2$의 생성량을 정량적으로 확인하였으며, 147$0^{\circ}C$ 이장에서 열처리한 시료의 경우 m-ZrO$_2$의 생성으로 밀도의 저하를 보였으며, 비정상 입자성장을 유발하여 경도가 저하되었다. 알루미나의 첨가량이 0.9wt% 미만, 열처리 온도143$0^{\circ}C$에서 microhardness가 1360Hv 이상의 소결체를 제조할 수 있었다.

칼슘이 첨가된 란탄-아크롬산 염과 이트리아 안정화 지르코니아 계면간의 반응 (Reaction between Calcium-doped Lanthanum Chromite and Yttria Stabilized Zirconia)

  • 최진삼
    • 한국재료학회지
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    • 제11권6호
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    • pp.460-464
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    • 2001
  • Pechini방법으로 제조한 La$_{0.8}$Ca$_{0.2}$CrO$_3$CLC소결체와 La$_{0.8}$Ca$_{0.2}$CrO$_3$CLC-Green체를 YSZ에 적층한 후 온도의 함수로 계면에서의 미세구조와 성분이동 등의 거동을 고찰하였다. CLC-G/CLC와 CLC/YSZ계면에서의 CLC면은 반응온도에 상관없이 XRD 관찰에서 주상은 La$_{1-x}$ Ca$_{x}$CrO$_3$그리고 CLC와 반응하지 않은 YSZ면의 결정 상은 cubic-ZrO$_2$으로 각각 나타났다. CLC/YSZ반응 계면의 성분이동은 Zr > La>>Cr>>>Ca 순이었으며, 온도에 따른 개개 성분의 이동도 차이는 크지 않았다. CLC/YSZ계면간의 결합은 계면성분간의 과다한 성분이동 없이 현 연구의 온도전체에 걸쳐 가능한 것으로 나타났다. CLC-G/CLC간의 SEM미세구조는 결합 면을 경계로 저온에서는 결정의 입자크기 차이를 보이다가 온도가 증가할수록 균일화되는 경향을 보였다.였다. 보였다.였다.

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Effect of the Raw Material and Coating Process Conditions on the Densification of 8 wt% Y2O3-ZrO2 Thermal Barrier Coating by Atmospheric Plasma Spray

  • Oh, Yoon-Suk;Kim, Seong-Won;Lee, Sung-Min;Kim, Hyung-Tae;Kim, Min-Sik;Moon, Heung-Soo
    • 한국세라믹학회지
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    • 제53권6호
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    • pp.628-634
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    • 2016
  • The 8 wt% yttria($Y_2O_3$) stabilized zirconia ($ZrO_2$), 8YSZ, a typical thermal barrier coating (TBC) for turbine systems, was fabricated under different starting powder conditions and coating parameters by atmospheric plasma spray (APS) coating process. Four different starting powders were prepared by conventional spray dry method with different additive and process parameter conditions. As a result, large- and small-size spherical-type particles and Donut-type particles were obtained. Dense structure of 8YSZ coating was produced when small size spherical-type or Donut-type particles were used. On the other hand, 8YSZ coating with a porous structure was formed from large-size spherical-type particles. Furthermore, a segmented coating structure with vertical cracks was observed after post heat treatment on the surface of dense structured coating by argon plasma flame at an appropriate gun distance and power condition.

졸-겔법에 의한 이트리안 안정화 지프코니아박막의 결정화 (Crystallization of Yttria-Stabilized-Zirconia Film by Sol-Gel Process)

  • 서원찬;조차제;윤영섭;황운석
    • 한국표면공학회지
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    • 제30권3호
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    • pp.183-190
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    • 1997
  • Fabrication and crystallization characteristics of yttria($T_2O_3$) stabilized zirconia(YSZ) thin film by sol-gel process were studied. YSZ sol was synthesized with zirconium n-propoxide($Zr(OC_3H_7)_4)$) and yttrium nitrate pentahydrate ($Y(NO_3)_3.5H_2O$). YSZ film was prepared by depositing the polymeric sol on porous $Al_2O_3$ substrate by spin-coating, and the film characteristics were investigated by FRIR, TG-DTA, XRD, DSC, optical microscopy and SEM. The film topology was uniform and cracks were not found. It was found that the annealing temperature and the concentration of stabilizer affect the crystallization of YSZ film. The YSZ film began to crystallize from amorphous to tetragonal phase at 40$0^{\circ}C$, and it was not converted to cubic structure until $1100^{\circ}C$. It seemed that the grains were formed over $700^{\circ}C$and the average grain size was obtained about 0.2$\mu\textrm{m}$.

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