• Journal of the Korean Society for Precision Engineering
• /
• v.23 no.11 s.188
• /
• pp.50-57
• /
• 2006

The water leak in water-cooled generator stator windings can generate the serious accidents such as insulation breakdown and it brings a generator to the unexpected sudden outage. Accordingly, it is important to diagnose the water absorption of them for the effective operation of power plant. Especially, the capacitance value which is measured for diagnosis is very small so the special diagnosis methods like stochastic theory are needed. KEPRI developed the water absorption test equipment and diagnosis technology for them. The developed diagnosis technology is applied to the real system and the results of water absorption test for stator windings are agreed to them of water leak test.

• Journal of Korean Society of Water and Wastewater
• /
• v.31 no.5
• /
• pp.459-469
• /
• 2017

A real scale leakage test facility was developed to study the leak signal characteristics of water supply pipelines, and then leak tests were carried out. The facility was designed to overcome the limited experimental circumstances of domestic water supply pipeline experimental facilities. The length of the pipeline, which was installed as a straight line, is 280m. Six pipes were installed on a 70m interval with different pipe material and diameters that are DCIP(D200, D150, D100, D80), PE(D75) and PVC(D75).The intensity of the leakage is adjusted by changing the size of the leak hole and the opening rate of ball valve. Various pressure conditions were simulated using a pressure reducing valve.To minimize external noise sources which, deteriorate the quality of measured leak signal, the facility was built at a quiet area, where traffic and water consumption by customers is relatively rare. In addition, the usage of electric equipment was minimized to block out noise and the facility was operated using manual mode. From the experimental results of measured leakage signal at the facility, it was found that the signal intensity weakened and the signal of high frequency band attenuated as the distance from the water leakage point increased.

• Journal of Electrical Engineering and Technology
• /
• v.7 no.2
• /
• pp.230-235
• /
• 2012

Cases of insulation breakdown damage of water-cooled generator stator windings occur frequently due to coolant leakage and water absorption worldwide. Such serious accidents may cause not only enormous economic loss but also very serious grid accidents in terms of stable supply of electric power. More than 50 % of domestic generators have been operated for more than 15 years, and leak and water absorption problem of windings are often found during the planned preventive maintenance period. Since 2005, leak and water absorption tests have been performed for total watercooled stator windings after fully drying the inside of the windings. The results are then comprehensively analyzed. The result of the test performed by GE, a foreign manufacturer, for 141 generators showed failures in 80 of them (failure rate: 57 %), whereas in the tests carried out in Korean domestic power plants, only 14 out of 50 generators showed failures (failure rate: 28 %).

• Proceedings of the KSME Conference
• /
• 2008.11b
• /
• pp.3059-3066
• /
• 2008

It is reported that the life of generator stator windings is expected about 30 years and a leak and water absorption phenomena can be progressed by fatigue, vibration, and corrosion. The water-cooled generator stator windings which were operated over 15 years are over 20 units and the mechanical problems such as leak and water absorption were found in the generator stator windings. In this paper, the systematic mechanical integrity evaluation methods which are applied to the water-cooled generator stator windings within the country are introduced.

• Corrosion Science and Technology
• /
• v.3 no.6
• /
• pp.233-239
• /
• 2004

Primary water stress corrosion cracking of steam generator tubings occur on many tubes in pressurized water reactors(PWRs), and they are repaired using sleeves or plugs. In order to develop proper repair criteria, it is necessary to know the leak behavior of the tubes, which have stress corrosion cracks. Crack development tests were carried out on the tubes at room temperature, and leak rate and burst pressure were measured on the degraded tubes at room temperature and a high temperature. No leakage was detected on the tubes where 100 % through wall crack developed, at 1560 psi, which is an operating pressure difference of pressurized water reactors(PWRs). In some tests, leak rates of the tubes increased with time at a constant internal water pressure. A test tube showed a very small amount of leakage at 2700 psi in a high temperature pressure test at $282^{\circ}C$, but it disappeared after the pressure increased slightly. Even cracks are 100 % through wall, they need to open in order to reach a certain amount of leak rate at the operating pressure difference.

• Applied Chemistry for Engineering
• /
• v.9 no.5
• /
• pp.674-679
• /
• 1998

Small water leak experiment was carried out in liquid sodium atmosphere using a specimen of ferrite steel, which will be expected to be a material of the heat transfer tube of liquid metal fast breeder reactor. Self-plugging phenomena of leak path could be explained by the products of reaction and corrosion by sodium-water reaction. Also, re-opening mechanism of self-plugged path could be explained by the thermal transient and vibration of heat transfer tube. As a result, perfect re-opening time of self-plugged leak path was observed to be 129 minutes after water leak initiation. Re-opening shape of a specimen was appeared with double layer of circular type, and re-opening size of this specimen surface was about 2 mm diameter on sodium side.

• Applied Chemistry for Engineering
• /
• v.9 no.7
• /
• pp.1023-1029
• /
• 1998

Small water leak experiment was carried out for the 5Cr-1Mo steel specimen in sodium atmosphere. Perfect re-open time for the leak path of a specimen, by micro leak, was 129 minutes, and its size observed about 2 mm diameter at sodium side. The halos phenomena appeared around of leak spot before the leak path has re-opened, and the size of halos observed was different from the real re-open size of a specimen. Also, the corrosion of a specimen initiated from sodium side, but it did not occur at steam side. In AES analysis, the segregation phenomena of Cr in the specimen was found much more than those of other elements. And also, the sodium compounds formed by sodium-water reaction and deposited onto the leak site of specimen were observed by EPMA analysis and SEM photograph. It is postulated that the corrosion products could be precipitated to form mixed Na Fe Cr compounds.

• Transactions of the Korean Society of Mechanical Engineers B
• /
• v.34 no.2
• /
• pp.137-143
• /
• 2010

Complete dryness inside the stator is a necessary and sufficient condition for the leak test. Microcracks caused by high cycle fatigue due to operation are generated in stator windings, and they are interrupted by water molecules during the leak test. For this reason, during leak test, the wrong value is indicated when there are no leaks in stator windings. Generator manufacturers presents unique dryness judgment criteria for the leak test, but there is no actual criterion that accurately indicates the dryness point for the leak test. The reason is because stator winding has a complex structure and the absence of effective dryness equipment in power plants. This paper proposes a dryness judgment criterion to evaluate if inside the stator winding is dried completely and presents experimental results.

• Journal of Korean Society of Water and Wastewater
• /
• v.30 no.3
• /
• pp.313-319
• /
• 2016

In this study, the performance experiment was conducted to compare the permeate flux of hollow fiber Vacuum Membrane Distillation module according to leak problem between module housing and membrane bundle. For the permeate flux performance experiment of the two Vacuum Membrane Distillation modules, the Lab-scale experimental equipment was built in the capacity of $1m^3/day$. The performance test of the two Vacuum Membrane Distillation modules were analyzed according to the feed water conditions. As a result, it was analyzed that the leak VMD module decreased about 14% of permeate flux than normal VMD module.

• Transactions of the Korean Society of Mechanical Engineers B
• /
• v.34 no.9
• /
• pp.867-873
• /
• 2010

The failure of water-cooled generator stator windings as a result of insulation breakdown due to coolant water leaks and water absorption often occurs worldwide. Such failure can cause severe grid-related accidents as well as huge economic losses. More than 50% of domestic generators have been operated for over 15 years, and therefore, they exhibit signs of aging. Leaking and water-absorbing windings are often found during an overhaul. In an existing method for evaluating the integrity of generator stator windings, the drying process of the interior of the windings is ignored and only final leak tests are performed. In this study, it is shown that water leaks and water absorption in stator windings can be detected indirectly through vacuum pattern analysis in the vacuum drying mode, which is the used in the preparation stage of the leak test.