• 한국유체기계학회 논문집
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• 제11권5호
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• pp.50-56
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• 2008

Metal cutting operations involve generation of heat due to friction between the tool and the pieces. This heat needs to be carried away otherwise it creates white spots. To reduce this abnormal heat cutting fluid is used. Cutting fluid also has an important role in the lubrication of the cutting edges of machine tools and the pieces they are shaping, and in sluicing away the resulting swarf. As a cutting fluid, water is a great conductor of heat but is not stable at high temperatures, so to improve stability an emulsion type mixed fluid with water and oil is often used. It is pumped over the cutting site of cutting machines as a state of atomized water droplet coated with oil by using jet. In this paper, to develop cutting fluid supplying nozzle to obtain ultra thin oil film for coating water droplet, a numerical analysis of three dimensional mixed fluid Jet through multi-stage nozzle was carried out by using a finite volume method. Jet flow characteristics such as nozzle exit velocity, development of mixing region, re-entrance and jet intensity were analyzed. Detailed mixing process of fluids such as air, water and oil in the nozzle were also investigated. It is easy to understand complex flow pattern in multi-stage nozzle. Important flow Information for advance design of cutting fluid supplying nozzle was drawn.

• 한국CDE학회논문집
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• 제20권3호
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• pp.291-297
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• 2015

A water jet cleaning robot system for micro drill bits is to refurbish micro drill bits used for the PCB manufacturing process. It can refurbish drill bits with the minimum diameter of ${\phi}0.15{\sim}0.075mm$ of which the total quantity have been discarded before. Micro drill bits with the minimum diameter of ${\phi}0.075mm$ can be cleaned by applying the water jet cleaning robot system out of the manual ultrasonic cleaning in the past for the cleaning equipment as the initial process in refurbishing. This study analyzed problems, while applying the apparatus mechanism for the workability such as the robot traces of Transfer Robot I and II, drill bit loading and unloading, and cleaning tasks in the water jet cleaning robot system in an effort to carry out simulations. In addition, the cleaning work process was optimized as the work process was verified in advance and the production quantity was analyzed through simulations.

• 한국유체기계학회 논문집
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• 제2권2호
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• pp.64-73
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• 1999

The three-dimensional numerical study of a water jet pump was carried out to investigate the relationship between performance and the geometric variables of nozzle space, area ratio, and throat length. Because of the complex geometry, the multiblock technique was adopted for numerical analysis and a special treatment for transferring data from each of the block interfaces was implemented in order to maintain the conserved properties. To validate the present code, flow passing through a square duct with a 90-deg bend was computed, our results show good accordance with other experimental and computational results. The numerical simulation was done with the flow of the water jet pump having a 180-deg bend in order to calculate the performance at different operating conditions. The performance of the water jet pump can be improved by study of parameters which clarify the relations between the geometric variables and the flow characteristics of vortex strength and location.

• 에너지공학
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• 제12권2호
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• pp.74-83
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• 2003

APR1400과 같은 차세대 원자력발전소에서는 원자로 안전성을 증진시키기 위하여 SDVS와 같은 계통을 도입하고 있다. 완전급수상실사고와 같은 경우는 POSRV가 개방되어 수조내 Sparger를 통하여 증기가 방출·응축되게 된다 증기가 응축함에 있어서 설계에서 고려해야 될 사항은 하중과 수조 혼합이며 증기제트 응축의 물리적 현상 이해를 통하여 적절한 대처를 마련할 수 있다. 수조내 Sparger를 통하여 분사되는 증기 응축에 대하여 하중과 수조 혼합 검토에 도움이 될 수 있도록 증기제트 응축의 물리적 현상 이해에 대한 검토와 평가를 수행하였다.

• International Journal of Fluid Machinery and Systems
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• 제10권1호
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• pp.47-53
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• 2017

Surface pressure integration and momentum method were respectively performed to evaluate the impeller thrust and the system thrust of a contra-rotating axial flow water jet propulsion, and an interesting phenomenon so-called thrust paradox was revealed. To explain the paradox, the impeller thrust and the system thrust were physically and theoretically analyzed, the results show that the impeller thrust is head involved and is determined by the hydraulic parameters upstream and downstream the impeller, while the momentum method depicted by a classic equation is valid simply under the best efficiency point. Consequently, the role of a water jet propulsion nozzle was deduced that the nozzle is mainly to limit the flow rate that crosses the impeller and to assure the system working under the best efficiency condition apart from its ability to produce momentum difference. Related mathematical formula expressed the nozzle diameter is the dominant variable used to calculate the working condition of the water jet propulsion. Therefore the nozzle diameter can be steadily estimated by the former expression. The system thrust scaling characteristics under various speeds were displayed lastly.

• 한국생산제조학회지
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• 제7권5호
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• pp.53-58
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• 1998

This paper concentrates on the development of a computational design program to determine nozzle size in water jet, combing the numerical optimization technique with the flow analysis code. To achieve the above objective, a two-dimensional model was developed for investigating the fluid flow in water jet and calculating the velocity and pressure distributions. The mathematical formulation as a standard ${k}-\varepsilon$ model was solved employing a general thermo fluid-mechanics computer program, PHOENICS code, which is based on the Semi-Implicit Method Pressure Linked Equations(SIMPLE) algorithm. The developed code was applied to water jet design to determine the nozzle size, and investigated the effect of the change of nozzle location. Calculated results showed that the flow pattern is not changed as the change of nozzle location.

• 한국정밀공학회지
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• 제27권7호
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• pp.87-93
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• 2010

This paper presents an evaluation of efficiency on glass precision machining by using abrasive water-jet machine. In this study, problems of conventional water-jet machining are examined experimentally and are analysized numerically. Especially, the reason of whitening on the machined surface of biochip glass is determined. It is found that the mass flow rate of abrasive input and transverse speed of water-jet are key parameters to control the direct machining of micro hole and channel on a glass substrate. Based on results of experimental analysis, possibility of direct fabrication of micro holes and channels on a glass substrate is successfully confirmed.

• 한국기계가공학회지
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• 제18권10호
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• pp.48-53
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• 2019

A water jet propeller is a key component that generates propulsion during the start of a naval vessel. When failure or breakage occurs, the vessel cannot operate. Recently, a flow analysis and structural analysis were conducted to understand the cause of damage to a bolt on a water jet. In particular, the stress and strain acting on the fastening bolt (impeller shaft and tail shaft) were examined to determine the extent of misalignment between the impeller shaft and the tail shaft of the water jet propeller. The study determined that stress and strain were concentrated on the impeller shaft and the tail shaft bolt. The alignment of the propeller impeller shaft and the tail shaft increased significantly in response to the tail shaft bolt. Failure of the tail shaft bolt fastening can lead to misalignment between the impeller shaft and the tail shaft.

• 한국공작기계학회논문집
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• 제13권3호
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• pp.1-7
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• 2004

Abrasive water-jet(AWJ) machining can cut various materials such as metal, glass and plastics. However, the AWJ machining has some troubles including kerf, rounding and side taper. In this study, we experimently investigated the correlation between the traverse speed of the abrasive water-jet and the dimensional error of the workpiece according to the thickness and the types of the material. The specimen was the stainless steel and the mild steel and the predetermined contour cutting was conducted. A comer radius error, an uncut width and a kerf were measured and evaluated.

• 설비공학논문집
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• 제17권8호
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• pp.714-721
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• 2005

The water jet impingement cooling with boiling is one of the techniques to remove heat from high heat flux equipments. The configuration of surface roughness is one obvious condition of affecting the performance on heat transfer in nucleate boiling, The present study investigates the water jet impinging single-phase convection and nucleate boiling heat transfer for the effect of surface roughness to enhance the heat transfer in free surface and submerged jet. The distributions of the averaged wall temperature as well as the boiling curves are discussed. Jet velocities are varied from 0.65 to 1.7 m/s. Surface roughness by sand blast and sand paper varies from 0.3 to 2.51 ${\mu}m$ and cavity shapes on surface are semi-circle and v-shape, respectively The results showed that higher velocity of the jet caused the boiling incipience to be delayed more. The incipient boiling and heat transfer increase with increasing surface roughness due to a large number of cavities of uniform size.