• Title/Summary/Keyword: water corrosion

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A Study on the Damage Suppression of Diesel Engine Cylinder Liners under Vibratory Cavitation (디젤기관 실린더라이너의 진동캐비테이션 손상 억제에 관한 연구)

  • Jeong, Ki-Cheol;Hwang, Jae-Ho;Lim, Uh-Joe
    • Journal of Fisheries and Marine Sciences Education
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    • v.10 no.2
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    • pp.226-238
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    • 1998
  • With the advent of high speed and high output diesel engines, cavitation erosion-corrosion of wet cylinder liners is one of the most prevalent types of failure. The cavitation erosion-corrosion at cylinder liners in water cooled diesel engines is considered to be to the collapse of cavitation bubbles attributed to the cylinder liner vibration. To suppress cavitation damage in cylinder liner, the addition of an inhibitor would be more general method and innovations such as the improvement in the geometric design of the equipment or the selection of suitably resistant construction materials are necessary. In this study, photomicrographs from vibratory facility cavitation specimens and from an eroded liner of a field diesel engine are compared. The behavior of cavitation bubbles grown in fluid is observed under vibration conditions by taking direct photographs with high speed camera. In order to determine the contributions of pure cavitation erosion and of pure corrosion to the total cavitation damage are be studied by following an experimental programme which includes three types of test: (1)pure cavitation erosion test, (2)pure corrosion test, and (1)cavitation erosion-corrosion test. Also cavitation damage under vibratory cavitation is reduced by using flow in tap water.

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Corrosion Protection Properties of Cobalt Salt for Water-Based Epoxy Coatings on 2024-T3 Aluminum Alloy

  • Thai, Thu Thuy;Trinh, Anh Truc;Pham, Gia Vu;Pham, Thi Thanh Tam;Xuan, Hoan Nguyen
    • Corrosion Science and Technology
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    • v.19 no.1
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    • pp.8-15
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    • 2020
  • In this paper, the efficiency and the inhibition mechanisms of cobalt salts (cobalt nitrate and cobalt-exchange silica Co/Si) for the corrosion protection of AA2024 were investigated in a neutral aqueous solution by using the electrochemical impedance spectroscopy (EIS) and polarization curves. The experimental measurements suggest that cobalt cation plays a role as a cathodic inhibitor. The efficiency of cobalt cation was important at the concentration range from 0.001 to 0.01 M. The formation of precipitates of oxides/hydroxides of cobalt on the surface at low inhibitor concentration was confirmed by the Scanning Electron Microscopy/Energy Dispersive X-Ray Spectroscopy (SEM/EDS) analysis. EIS measurements were also conducted for the AA2024 surface covered by water-based epoxy coating comprising Co/Si salt. The results obtained from exposure in the electrolyte demonstrated the improvement of the barrier and inhibition properties of the coating exposed in the electrolyte solution for a lengthy time. The SEM/EDS analysis in artificial scribes of the coating after salt spray testing revealed the release of cobalt cations in the coating defect to induce the barrier layer on the exposed AA2024 substrate.

Parametric study on stress distribution of thin disk specimen of rupture disk corrosion test influencing SCC initiation using finite element analysis

  • Tae Young Kim;Sung Woo Kim;Dong Jim Kim;Sang Tae Kim
    • Nuclear Engineering and Technology
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    • v.56 no.8
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    • pp.3180-3187
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    • 2024
  • Rupture disk corrosion test (RDCT) method has been recently developed for real-time measurement of initiation of stress corrosion cracking (SCC) in a high-temperature water. This work presents a parametric study on the stress distribution of a thin disk specimen of RDCT to consider the fixture shape and friction using finite element analysis (FEA). The FEA results showed a dome-shaped deformation of the specimen. From the stress analysis as a function of friction coefficient, it was suggested that the maximum stress was applied around the dome-edge, which was invariant with change to the friction coefficient. This indicates that friction between the fixture and the specimen has little effect on stress distribution. On the other hand, the stress analysis as a function of a rounded-corner radius (Rc) revealed the location at which the maximum stress was applied shifted from the dome edge to the dome center as Rc increased. From SCC initiation tests using the RDCT apparatus in a primary water environment, it was found that SCC initiates at the dome edge when Rc is 0.5 mm, while SCC initiates near the disk center when Rc is 2.0 mm. This experimental result is in good agreement with the results of FEA.

Crevice Corrosion Properties of PWR Structure Materials Under Reductive Decontamination Conditions (환원제염조건에서 가압경수로 구조재료의 틈부식 특성)

  • Jung, Jun-Young;Park, Sang Yoon;Won, Hui Jun;Choi, Wang Kyu;Moon, Jei Kwon;Park, So Jin
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.12 no.3
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    • pp.199-209
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    • 2014
  • Crevice corrosion tests were conducted to examine the corrosion properties of HYBRID (HYdrazine Base Reductive metal Ion Decontamination) which was developed to decontaminate the PWR primary coolant system. To compare the corrosion properties of HYBRID with commonly existing decontamination agents, oxalic acid (OA) and citric oxalic acid (CITROX) were also examined. Type 304 Stainless Steel (304 SS) and Alloy 600 which are major components of the primary coolant system in Pressurized Water Reactor (PWR) were evaluated. Crevice corrosion tests were conducted under very aggressive conditions to confirm quickly the corrosion properties of primary coolant system structure components which have high corrosion resistance. Pitting and IGA were occurred in crevice surface under OA and CITROX conditions. But localized corrosion was not observed under HYBRID condition. Very low corrosion rate of less than $1.3{\times}10^{-3}{\mu}m/h$ was observed under HYBRID condition for both materials. On the other hand, under OA condition, Alloy 600 indicated comparatively uniform corrosion rate of $4.0{\times}10^{-2}{\mu}m/h$ but 304 SS indicated rapid accelerated corrosion in lower case than pH 2.0. In case of HYBRID condition, general corrosion and crevice corrosion were scarcely occurred. Therefore, material integrity of HYBRID in decontamination of primary coolant system in pressurized water reactor (PWR) reactor was conformed.

Production of SCC Flaws and Evaluation Leak Behavior of Steam Generator Tubes (누설 및 파열실험용 SCC 결함 전열관 제작 및 누설거동 평가)

  • Hwang, Seong-Sik;Jung, Man-Kyo;Park, Jang-Yul;Kim, Hong-Pyo
    • Corrosion Science and Technology
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    • v.8 no.5
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    • pp.188-192
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    • 2009
  • A forced outage due to a steam generator tube leak in a Korean nuclear power plant was reported.1) Primary water stress corrosion cracking has occurred in many tubes in the plant, and they were repaired using sleeves or plugs. In order to develop proper repair criteria, it is necessary to understand the leak behavior of the tubes containing stress corrosion cracks. Stress corrosion cracks were developed in 0.1 M sodium tetrathionate solution at room temperature. Steam generator(SG) tubes with short cracks were successfully fabricated with a restricted solution contact method. The leak rates of the degraded tubes were measured at room temperature. Some tubes with 100 % through wall cracks showed an increase of leak rate with time at a constant pressure.

Effects of Weld Fume on the Corrosion Protection of Epoxy Coated on Carbon Steel

  • Shon, MinYoung
    • Corrosion Science and Technology
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    • v.10 no.3
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    • pp.80-86
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    • 2011
  • Welding was widely used in shipbuilding industries as a joining method. In present study, the effects of welding fume contaminated on steel surface on corrosion protection were examined by water ballast simulation test and condensation chamber test. Pull-off adhesion test, blistering test and cathodic disbondment test were carried out to evaluate the effects of residual welding fume. Consequently, it was clearly indicated that the residual welding fume didn't affect the corrosion protection of epoxy coated on steel when surface was treated by light sweep blasting to heavy sweep blasting which was applied in this study.

A study on Stress Corrosion Cracking of Sensor Wire in Thermally Insulated Underground Pipeline (이중보온관 부식감지선의 응력부식파괴에 관한 연구)

  • Choe, Yun-Je;Kim, Jeong-Gu
    • Korean Journal of Materials Research
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    • v.12 no.2
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    • pp.103-111
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    • 2002
  • The thermally insulated underground pipelines have been used for district heating system. The sensor wire embedded in the insulation was used for monitoring the insulating resistance between the sensor wire and the pipe. The resistance measurement system detects corrosion of steel pipe under insulation. The corrosion and stress corrosion cracking(SCC) characteristics of sensor wire in synthetic ground water were investigated using the electrochemical methods and constant load SCC tests. The polarization tests were used to study the electrochemical behavior of sensor wire. The sensor wire was passivated at temperatures ranging from 25 to $95^{\circ}C$. However, the applied sensing current larger than passive current resulted in breakdown of passive film. The constant load SCC tests were performed to investigate the effects of applied current and load on the fracture behavior. Stress-corrosion cracks initiated at pits that were produced by sensing current. The growth of the pit involves a tunnelling mechanism, which leads to ductile fracture.

Corrosion initiation time models in RC coastal structures based on reliability approach

  • Djeddi, Lamine;Amirat, Abdelaziz
    • Advances in concrete construction
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    • v.9 no.2
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    • pp.149-159
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    • 2020
  • The present work proposes new engineering models for determining corrosion initiation time in concrete reinforcing steels in marine environment. The models are based on Fick's second law that is commonly used for chloride diffusion. The latter is based on deterministic analyses involving the most influencing parameters such as distance of the concrete structure from the seaside, depth of steel concrete cover, ambient temperature, relative humidity and the water-cement ratio. However, a realistic corrosion initiation time cannot be estimated because of the uncertainties associated to the different parameters of the models. Therefore a reliability approach using FORM/SORM method has been applied to develop the proposed engineering models integrating a limit state function and a reliability index β. As a result, the corrosion initiation time is expressed by new exponential engineering models where the uncertainties are associated to the model parameters. The main emerging result is a realistic decision tool for corrosion planning inspection.

A Study on the Corrosion Fatigue Characteristics of Ion-nitrided SCM4 Steel in Rotationg Bending (이온질화처리한 SCM4 강의 회전굽힘 부식피로 특성에 관한 연구)

  • Lee, Du-Yong;Woo, Chang-Gi
    • Journal of the Korean Society for Precision Engineering
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    • v.6 no.1
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    • pp.75-84
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    • 1989
  • This paper deals with the effect of $N_2$ and $H_2$gas mixture ratio and ion-nitriding time in the corrosion fatigue fracture behavior of ion-nitrided SCM4 steel with notch subject to rotary bending stress. The specimens were treated rapid water cooling after ion-nitriding at $500^{\circ}C$ Torr for 1 hour and 3 hours in gas mixtures of 80% $N_2$and 50% $N_2$. The fatigue limit and the fracture strength of corrosion fatigue depended on $N_2$gas quantity and ion-nitriding time. The ion-nitrided specimens showed about 88 .approx. 158% increase in the fracture strength of corrosion fatigue in $10^6$ cycles than non-nitrided specimens. The corrosion failure is due to corrosion pitting of the surface, and the propargation of cracks started at the surface into the core.

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Investigation of the Biodegradable Mechanism of Pure Magnesium Using Electrochemical Impedance Spectroscopy Technique

  • Kim, Woo-Cheol;Kim, Seon-Hong;Kim, Jung-Gu;Kim, Young-Yul
    • Corrosion Science and Technology
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    • v.15 no.2
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    • pp.43-53
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    • 2016
  • In this study, electrochemical impedance spectroscopy (EIS) was used to examine the changes in the electrochemical properties of biodegradable pure magnesium implanted into Sprague-Dawley rats for three days. The in vivo test results were compared with those of the in vitro tests carried out in Hank's, dilute saline and simulated body fluid (SBF) solutions. The in vitro corrosion rates were 20~1700 fold higher, as compared to the in vivo corrosion rates. This discrepancy is caused by biomolecule adsorption on the surface, which prevents the transport of water into the magnesium surface on in vivo testing. Among the in vitro experimental conditions, the corrosion rate in SBF solution had the least difference from the in vivo implanted specimen.