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Geopolymer concrete with high strength, workability and setting time using recycled steel wires and basalt powder

  • Ali Ihsan Celik;Yasin Onuralp Ozkilic
    • Steel and Composite Structures
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    • v.46 no.5
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    • pp.689-707
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    • 2023
  • Geopolymer concrete production is interesting as it is an alternative to portland cement concrete. However, workability, setting time and strength expectations limit the sustainable application of geopolymer concrete in practice. This study aims to improve the production of geopolymer concrete to mitigate these drawbacks. The improvement in the workability and setting time were achieved with the additional use of NaOH solution whereas an increase in the strength was gained with the addition of recycled steel fibers from waste tires. In addition, the use of 25% basalt powder instead of fly ash and the addition of recycled steel fibers from waste tires improved its environmental feature. The samples with steel fiber ratios ranging between 0.5% and 5% and basalt powder of 25%, 50% and 75% were tested under both compressive and flexure forces. The compressive and flexural capacities were significantly enhanced by utilizing recycled steel fibers from waste tires. However, decreases in these capacities were detected as the basalt powder ratio increased. In general, as the waste wire ratio increased, the compressive strength gradually increased. While the compressive strength of the reference sample was 26 MPa, when the wire ratio was 5%, the compressive strength increased up to 53 MPa. With the addition of 75% basalt powder, the compressive strength decreases by 60%, but when the 3% wire ratio is reached, the compressive strength is obtained as in the reference sample. In the sample group to which 25% basalt powder was added, the flexural strength increased by 97% when the waste wire addition rate was 5%. In addition, while the energy absorption capacity was 0.66 kN in the reference sample, it increased to 12.33 kN with the addition of 5% wire. The production phase revealed that basalt powder and waste steel wire had a significant impact on the workability and setting time. Furthermore, SEM analyses were performed.

An Experimental Study on Physical and Mechanical Properties of Steel Fiber Reinforced Concrete Containing Waste Glass (폐유리를 혼입한 강섬유보강 콘크리트의 물리ㆍ역학적 특성에 관한 실험적 연구)

  • 박승범;이봉춘;조광연;이택우
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.05a
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    • pp.903-908
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    • 2002
  • The production of waste glasses has been increased with the development of industry. The utilization of waste glass for concrete can cause the concrete to be cracked and to be weakened due to an expansion by alkali-silica reaction(ASR). When used the fibers with waste glass, there is an effect on reduction of expansion and strength loss due to ASR between the alkali in the cement paste and the silica in the waste glass. In this study, we conducted basic experimental research to analyze the possibilities of recycling of amber waste glass as fine aggregates for steel fiber reinforced concrete. Test results of fresh concrete. slump is decreased because grain shape is angular and air content is increased due to involving small size particles so much in waste glasses. Also. tensile and flexural strengths increased as the content of steel fibers increased. In conclusion, the content of waste glass below 40% is reasonable and usage of pertinent admixture is necessary to obtain workability or air content.

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An Experimental Study on Alkali-Silicate Reaction of Fiber Reinforced Concrete Containing Waste Glass (폐유리를 혼입한 섬유보강 콘크리트의 알카리-실리카 반응에 관한 실험적 연구)

  • Lee, Bong-Chun;Lee, Taek-Woo;Kwon, Hyuk-Joon;Lee, Jun;Park, Seung-Bum
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.05a
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    • pp.49-54
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    • 2001
  • Using waste glass in concrete can cause crack and strength loss by the expansion of alkali-silica reaction(ASR). In this study, ASR expansion and properties of strength were analyzed in terms of brown waste glass content, and fibers(steel fiber, polypropylene fiber) and fiber content for reduction ASR expansion due to waste glass. In this accelerated ASTM C 1260 test of waste glass, pessimum content can not be found. Also, when used the fibers with waste g1ass, there is an effect on reduction of expansion and strength loss due to ASR between the alkali in the cement paste and the silica in the waste glass. Specially, adding 1.5 vol.% of steel fiber to 20% of waste glass the expansion ratio was reduced by 40% and flexural strength was developed by up to 110% comparing with only Waste glass ( $80^{\circ}C$ $H_{2}$ O curing).

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Experimental analysis of damage in short-fiber-reinforced composite waste polyethylene terephthalate as a pile foundation material

  • Jang, Hongseok;Seo, Segwan;Cho, Daesung
    • Steel and Composite Structures
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    • v.45 no.1
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    • pp.147-157
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    • 2022
  • This study assessed the compressive and tensile strengths and modulus of elasticity of waste polyethylene terephthalate (PET) using the ASTM standard tests. In addition, short carbon and glass fibers were mixed with waste PET to examine the improvements in ductility and strength during compression. The bonding was examined via field-emission scanning electron microscopy. The strength degradation of the waste PET tested under UV was 40-50%. However, it had a compressive strength of 32.37 MPa (equivalent to that of concrete), tensile strength of 31.83 MPa (approximately ten times that of concrete), and a unit weight of 12-13 kN/m3 (approximately half that of concrete). A finite element analysis showed that, compared with concrete, a waste PET pile foundation can support approximately 1.3 times greater loads. Mixing reinforcing fibers with waste PET further mitigated this, thereby extending ductility. Waste PET holds excellent potential for use in foundation piles, especially while mitigating brittleness using short reinforcing fibers and avoiding UV degradation.

Alkali-Silica Reaction of Mortar Containing Waste Glass Aggregates (폐유리 골재를 혼입한 모르터의 알칼리 실리카 반응에 관한 연구)

  • 박승범;이봉춘;권혁준
    • Journal of the Korea Concrete Institute
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    • v.13 no.3
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    • pp.213-220
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    • 2001
  • Incorporation of wastes glass aggregate in mortar may cause crack and this may result in the strength reduction due to alkali-silica reaction(ASR) and expansion. The purposes of this study were to investigate the properties of alkali-silica expansion and strength loss through a series of experiments which had a main experimental variables such as waste glass aggregate contents, glass colors, fiber types, and fiber contents. The steel fibers and polypropylene fibers were used for constraining the ASR expansion and mortar cracking. From the result, green waste glass was more suitable than brown one because of low expansion. And in this accelerated ASTM C 1260 test of waste glass, pessimum content can not be found. Also, when used the fibers with waste glass, there is an effect on reduction of expansion and strength loss due to ASR between the alkali in the cement paste and the silica in the waste glass. Specially, adding 1.5 vol.% of steel fiber to 20% of waste glass, the expansion ratio was reduced by 40% and flexural strength was developed by up to 110% comparing with only waste glass(80$\^{C}$ H$_2$O curing).

Experimental and statistical analysis of hybrid-fiber-reinforced recycled aggregate concrete

  • Tahmouresi, Behzad;Koushkbaghi, Mahdi;Monazami, Maryam;Abbasi, Mahdi Taleb;Nemati, Parisa
    • Computers and Concrete
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    • v.24 no.3
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    • pp.193-206
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    • 2019
  • Although concrete is the most widely used construction material, its deficiency in shrinkage and low tensile resistance is undeniable. However, the aforementioned defects can be partially modified by addition of fibers. On the other hand, possibility of adding waste materials in concrete has provided a new ground for use of recycled concrete aggregates in the construction industry. In this study, a constant combination of recyclable coarse and fine concrete aggregates was used to replace the corresponding aggregates at 50% substitution percentage. Moreover, in order to investigate the effects of fibers on mechanical and durability properties of recycled aggregate concrete, the amounts of 0.5%, 1%, and 1.5% steel fibers (ST) and 0.05%, 0.1% and 0.15% polypropylene (PP) fibers by volumes were used individually and in hybrid forms. Compressive strength, tensile strength, flexural strength, ultrasonic pulse velocity (UPV), water absorption, toughness, elastic modulus and shrinkage of samples were investigated. The results of mechanical properties showed that PP fibers reduced the compressive strength while positive impact of steel fibers was evident both in single and hybrid forms. Tensile and flexural strength of samples were improved and the energy absorption of samples containing fibers increased substantially before and after crack presence. Growth in toughness especially in hybrid fiber-reinforced specimens retarded the propagation of cracks. Modulus of elasticity was decreased by the addition of PP fibers while the contrary trend was observed with the addition of steel fibers. PP fibers decreased the ultrasonic pulse velocity slightly and had undesirable effect on water absorption. However, steel fiber caused negligible decline in UPV and a small impact on water absorption. Steel fibers reduce the drying shrinkage by up to 35% when was applied solely. Using fibers also resulted in increasing the ductility of samples in failure. In addition, mechanical properties changes were also evaluated by statistical analysis of MATLAB software and smoothing spline interpolation on compressive, flexural, and indirect tensile strength. Using shell interpolation, the optimization process in areas without laboratory results led to determining optimal theoretical points in a two-parameter system including steel fibers and polypropylene.

Strength and permeability of fiber-reinforced concrete incorporating waste materials

  • Xu, Yun;Xu, Yin;Almuaythir, Sultan;Marzouki, Riadh
    • Advances in concrete construction
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    • v.13 no.2
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    • pp.133-152
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    • 2022
  • Ecological issues such as natural resource reduction and enormous waste disposals are increasingly leading in developing civilization toward sustainable construction. The two primary environmental issues are the depletion of natural resources and the disposal of trash in open landfills. Waste steel fiber (WSF) was investigated for usage as a cement-based concrete (CBC) constituent in this research. Recycling waste fibers both makes cement composites more long and cost-effective, also aids in pollution reduction. The objective of this study is to analyze the impacts of waste fiber on the fresh and mechanical features of concrete using recycled additives. A comparative research on the durability and mechanical qualities of fiber-reinforced concrete (FRC) constructed with natural aggregates was conducted for this aim. The obstacles to successful WSF recycling methods application in the building industry have been investigated, resulting that CBCs with these fibers make an economic and long lasting choice to deal with waste materials. The workability of fiber enhanced concrete was found to be comparable to that of normal concrete. Fibers have a considerable impact on the splitting tensile strength, flexural and compressive strength of recycled concrete. Fiber may enhance the water permeability. When the WSF content is 0.6 kg/m3, the water absorption is nearly half. Fibers would have no effect on its permeability.

Behavior of recycled steel fiber-reinforced concrete beams in torsion- experimental and numerical approaches

  • Mohammad Rezaie Oshtolagh;Masood Farzam;Nima Kian;Hamed Sadaghian
    • Computers and Concrete
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    • v.32 no.2
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    • pp.173-184
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    • 2023
  • In this study, mechanical, flexural post-cracking, and torsional behaviors of recycled steel fiber-reinforced concrete (RSFRC) incorporating steel fibers obtained from recycling of waste tires were investigated. Initially, three concrete mixes with different fiber contents (0, 40, and 80 kg/m3) were designed and tested in fresh and hardened states. Subsequently, the flexural post-cracking behaviors of RSFRCs were assessed by conducting three-point bending tests on notched beams. It was observed that recycled steel fibers improve the post-cracking flexural behavior in terms of energy absorption, ductility, and residual flexural strength. What's more, torsional behaviors of four RSFRC concrete beams with varying reinforcement configurations were investigated. The results indicated that RSFRCs exhibited an improved post-elastic torsional behaviors, both in terms of the torsional capacity and ductility of the beams. Additionally, numerical analyses were performed to capture the behaviors of RSFRCs in flexure and torsion. At first, inverse analyses were carried out on the results of the three-point bending tests to determine the tensile functions of RSFRC specimens. Additionally, the applicability of the obtained RSFRC tensile functions was verified by comparing the results of the conducted experiments to their numerical counterparts. Finally, it is noteworthy that, despite the scatter (i.e., non-uniqueness) in the aspect ratio of recycled steel fiber (as opposed to industrial steel fiber), their inclusion contributed to the improvement of post-cracking flexural and torsional capacities.

Study on technique development for the solidified body of rock waste and evaluation of fracture toughness (암석폐재의 고화체 합성기술의 개발과 파괴인성평가에 관한 연구)

  • Na, Eui-Gyun;Yu, Hyosun;Kim, Jin-Yong;Lee, Jeong-Gee;Chung, Se-Hi
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.9
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    • pp.1452-1461
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    • 1997
  • The hot press apparatus to obtain the solidified rocks with 60mm of diameter against rock waste was developed, and the optimum conditions for solidification were founded out, of which were 300.deg. C of temperature and 1hr of holding time. The solidified rocks reinforced with the fibers (carbon, steel) were made by means of a hydrothermal hot press method. Fracture toughness of those was obtained using the round compact tension(RCT) specimens. Load and displacement behaviours of the solidified rocks reinforced with the fibers were dependent upon the fiber volume fraction and kind of the fibers. Strength and fracture energy of the solidified rocks with steel were much larger than those of the solidified ones with carbon because of the Bridge's effect, multiple cracking and crack branching phenomena.

On the effect of GFRP fibers on retrofitting steel shear walls with low yield stress

  • Edalati, S.A.;Yadollahi, Y.;Pakar, I.;Bayat, M.
    • Earthquakes and Structures
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    • v.8 no.6
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    • pp.1453-1461
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    • 2015
  • In this article the non-linear behavior of the shear wall with low yield stress retrofitted with Glass Fiber Reinforced Polymer (GFRP) is investigated under pushover loading. The models used in this study are in ${\frac{1}{2}}$ scale of one story frame and simple steel plates with low yield stress filled the frame span. The models used were simulated and analyzed using finite elements method based on experimental data. After verification of the experimental model, various parameters of the model including the number of GFRP layers, fibers positioning in one or two sides of the wall, GFRP angles in respect to the wall and thickness of the steel plate were studied. The results have shown that adding the GFRP layers, the ultimate shear capacity is increased and the amount of energy absorbed is decreased. Besides, the results showed that using these fibers in low-thickness plates is effective and if the positioning angle of the fibers on the wall is diagonal, its behavior will improve.