• Title/Summary/Keyword: waste ceramic powder

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High Temperature Properties in Finishing Mortars of Exterior Insulation Finishing System Using Fly Ash and Waste Glass Powder (플라이애시와 폐유리분말을 사용한 외단열용 마감모르타르의 고온 특성)

  • Song, Hun;Shin, Hyeon Uk
    • Resources Recycling
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    • v.28 no.6
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    • pp.64-72
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    • 2019
  • Fly ash has different chemical composition depending on the type and quality of flaming coal. Fly ash is classified according to carbon content and particle size. Waste glass powder is manufactured by crushing glass. Exterior Insulation Finish System (EIFS) is generally applied by using poly-styrene foam which is economical and has excellent thermal insulation performance. However, poly-styrene foam has excellent insulation performance, but it is vulnerable to fire, which is becoming a serious problem. In this study, using a fly ash and waste glass powder to produce a finishing mortar at high temperatures. Also, High temperature strength and flame retardant properties were tested according to the cover thickness. From the test result, finishing mortar prepared using fly ash and waste glass powder is due to the improved heat resistance by alkali-activated bonding. However, since the strength decreases at high temperatures, it is necessary to select an appropriate mixing proportion.

The Characterization and Sintering Behavior of Alumina Powder Prepared by Heat-treatment of Artificial Marble Waste Containing $Al(OH)_3$ Powder ($Al(OH)_3$ 함유(含有) 인조대리석폐기물(人造大理石廢棄物)로부터 제조(製造)된 알루미나 분말(粉末)의 특성(特性) 및 소결거동(燒結擧動) 연구(硏究))

  • Ryu, Sung-Soo;Seo, Sung-Gyu;Kim, Hyung-Tae;Kim, Hyeong-Jun;Park, Jun-Gyu;Yang, Jae-Gyu
    • Resources Recycling
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    • v.18 no.2
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    • pp.69-76
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    • 2009
  • Alumina powder was prepared from heat-treatment of artificial marble waste fine aggregate containing $Al(OH)_3$ for the purpose of the feasibility of its recycling. Artificial marble waste was heat-treated between $500^{\circ}C$ and $1000^{\circ}C$ and XRD, BET surface area, BJH pore size distribution and adsorption of As were analyzed for heat-treated powder. It was found that the adsorption efficiency of As was significantly affected by phase composition of alumina powder rather than its physical characteristic. Heat-treated powder compact was sintered to produce the pellet. Alumina pellet with porosity more than 60% could be obtained after sintering below $1200^{\circ}C$ and also the addition of glass powder as a sintering aid had a positive effect on lowering sintering temperature, led to the high porosity near 60% and adsorption of As over 60% even at $900^{\circ}C$.

Development of Non-Sintered Ceramic Containing Basalt Powder (현무암 석분을 혼입한 비소성 세라믹의 개발)

  • Kim, Gui-Shik;Kim, Jung-Yun;Jeong, Ji-Hyun
    • Journal of Power System Engineering
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    • v.18 no.3
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    • pp.93-99
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    • 2014
  • The purpose of this paper is to manufacture the non-sintered ceramic used lime and industrial waste. The used materials were basalt powder sludge, calcium hydroxide(Ca(OH)2) and additives such as calcium stearate and $TiO_2$. The mixing ratios between Ca(OH)2 and sludge were 5:5, 6:4 and 8:2, respectively. The ceramic forms were pressured by 100, 200 and 300 bar and cured in 14% CO2 for 12 days. The behaviors of compressive strength, specific gravity, water absorption and pH of ceramic form were investigated. The results were compressive strength of over 36 MPa, water absorption of over 8.8%, pH value of over 12.3. And these results satisfied GR F 4006 and 4031 standard.

Synthesis of boehmite powder from aluminum etching solution (알루미늄 에칭액으로부터 베마이트 분말 합성)

  • Park, Young-Soo;Wui, In-Hee;Cho, Woo-Seok;Kim, Jin-Ho;Hwang, Kwang-Taek
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.22 no.6
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    • pp.286-290
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    • 2012
  • Boehmite (AlOOH) powder was synthesized using waste aluminium etching solution. In waste solution, precipitated phase was gibbsite ($Al(OH)_3$), and boehmite (AlOOH) phase was obtained at pH of 7 and 8 controlled by addition of acid. Boehmite powder was obtained by washing process to remove the Na ion in precipitated solution. Mean particle size of obtained powder was 40 nm. Boehmite phase transformed to ${\alpha}-Al_2O_3$ phase via ${\gamma}-Al_2O_3$, ${\delta}-Al_2O_3$, and ${\Theta}-Al_2O_3$.

A Study on the Manufacture of $\alpha$-Fe$_2$O (Major Material of Ferrite) by Waste Pickling Liquor of Steel (강철의 산세폐액으로부터 Ferrite의 주원료인 Fe$_3$O$_3$의 제조에 관한 연구)

  • 최석진
    • Journal of the Korean Ceramic Society
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    • v.13 no.1
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    • pp.25-29
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    • 1976
  • The properties vary with quality of ferric-oxide that is major material of ferrites. In this point of view, a manufacturing method of pure and homogeneous fine ferric oxide is very important. The characters of this study are as follows: 1) Ferric oxide was made from waste pickling liquor of steel. 2) The crude ferric-oxide that is made by roasting the pickling liquor was dissolved in 20% HCI solution and then produced ferric chloride is purified by ethyl ether extraction. 3) The methanol solution of purified ferric chloride was sprayed into the refractory tube with compressed air and propane gas and then ignited leading to the ferric-oxide powder. 4) The produced oxide powder was introduced to the scrubber type vessel throught cooling system in order to collect the powder. 5) Crystalline phase of the powder was identified by X-ray diffraction and particle size, crystalline shape of the powder were investigated by settling method and electron microscope and the effects of concentration of ferric chloride in methanol on grain size were discussed. Results were obtained as fellows: 1) Total impurity in the ferric oxide produced from waste pickling liquor was 3.7%. 2) The solubilityof crude ferric oxide that was made from waste pickling liquor in HCI solution increased with the HCI concentration and reached to saturation range at 15% HCI concentration. 3) Extraction of FeCl3 increased with HCI concentration which is solvent. 4) Alpha ferric oxide obtained was very fine crystalline particles, the mean crystalline grain increased with the concentration of ferric chloride, and mean grain size distributed from 3.5$\mu$(at 0.5mole/l) to 0.5$\mu$(at 0.05mole/l).

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Gas Sensing Properties of Powder Prepared from Waste Thermoelectric Devices by Wet Reduction Process

  • So, Hyeongsub;Im, Dong-Ha;Jung, Hyunsung;Lee, Kun-Jae
    • Journal of the Korean Ceramic Society
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    • v.55 no.1
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    • pp.90-93
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    • 2018
  • In this study, n-type $Bi_2Te_3$ in thermoelectric scrap is recovered through a wet reduction process. The recovered powder (tellurium) is grafted onto gas sensor in a new application that is not a thermoelectric device. Bismuth-rich powder is prepared by adding hydrazine when pH of the solution is brought to 13 using NaOH. The pH of the filtered solution was reduced using $HNO_3$, and then hydrazine was added to perform the re-reduction reaction. The tellurium-rich powder can be obtained through this reaction. The elemental analysis for these powders is confirmed by energy dispersive X-ray spectroscopy (EDS) analysis ; the successful separation of bismuth and tellurium is confirmed. Separated tellurium powder is mixed with DMF solvent and ethyl cellulose binder to confirm gas sensing properties. The tellurium paste was exposed in $NO_x$ atmosphere and exhibited a rapid reaction rate and recovery rate of less than 3 minutes for the gas.

Performance of one-part alkali activated recycled ceramic tile/fine soil binders

  • Mawlod, Arass Omer
    • Advances in concrete construction
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    • v.10 no.4
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    • pp.311-317
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    • 2020
  • Performance of Sustainable materials continues through using of recycled waste construction materials to minimize the utilization of the natural resources. The cement industry is a major source of CO2 in the atmosphere which is the main cause of global warming. Replacement of OPC with other sustainable cementitious materials has been the most interesting area of researches. This investigation focuses on the properties of alkali-activated mortar with the different replacement ratios of ceramic tile powder (CTP) by fine soil powder (FSP) (0 to 100)% and different molarities of sodium hydroxide concentrations. The experimental program was conducted by examining the compressive strength, water absorption, and water sorptivity. The results showed that the compressive strength of the specimens at age of (28, 56, and 90 days) increases with an increase in the amount of fine soil powder content and decreases at the age of 120 days. Also, minimum water absorption at the age of 90 days was found in the mixes containing 100% fine soil powder. However, fine soil powder replacement had a negative effect on the sorptivity and water absorption values at the age of 120 days. On the other hand, the 12M sodium hydroxide concentration was considered the optimum concentration compared to other concentrations.

Properties of Low Carbon Type Hydraulic Cement Binder Using Waste Recycle Powder (무기계 재생원료를 사용한 저탄소형 수경성 시멘트 결합재의 특성)

  • Song, Hun;Shin, Hyeon-Uk;Tae, Sung-Ho
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.1
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    • pp.22-28
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    • 2019
  • Cement is a basic material for the construction industry and it requires high temperature sintering when manufacturing cement. $CO_2$ emissions from raw materials and fuels are recognized as new environmental problems and efforts are underway to reduce them. Techniques for reducing $CO_2$ in concrete are also recommended to use blended cement such as blast furnace slag or fly ash. In addition, the construction waste generated in the dismantling of concrete structures is recognized as another environmental problem. Thus, various methods are being implemented to increase the recycling rate. The purpose of this study is to utilize the inorganic raw materials generated during the dismantling of the structure as a raw material for the low carbon type cement binder. Such as, waste concrete powder, waste cement block, waste clay brick and waste textile as raw materials for low carbon type cement binder. From the research results, low carbon type cement binder was manufactured from the raw material composition of waste concrete powder, waste cement block, waste clay brick and waste textile.

Regression and ANN models for durability and mechanical characteristics of waste ceramic powder high performance sustainable concrete

  • Behforouz, Babak;Memarzadeh, Parham;Eftekhar, Mohammadreza;Fathi, Farshid
    • Computers and Concrete
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    • v.25 no.2
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    • pp.119-132
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    • 2020
  • There is a growing interest in the use of by-product materials such as ceramics as alternative materials in construction. The aim of this study is to investigate the mechanical properties and durability of sustainable concrete containing waste ceramic powder (WCP), and to predict the results using artificial neural network (ANN). In this order, different water to binder (W/B) ratios of 0.3, 0.4, and 0.5 were considered, and in each W/B ratio, a percentage of cement (between 5-50%) was replaced with WCP. Compressive and tensile strengths, water absorption, electrical resistivity and rapid chloride permeability (RCP) of the concrete specimens having WCP were evaluated by related experimental tests. The results showed that by replacing 20% of the cement by WCP, the concrete achieves compressive and tensile strengths, more than 95% of those of the control concrete, in the long term. This percentage increases with decreasing W/B ratio. In general, by increasing the percentage of WCP replacement, all durability parameters are significantly improved. In order to validate and suggest a suitable tool for predicting the characteristics of the concrete, ANN model along with various multivariate regression methods were applied. The comparison of the proposed ANN with the regression methods indicates good accuracy of the developed ANN in predicting the mechanical properties and durability of this type of concrete. According to the results, the accuracy of ANN model for estimating the durability parameters did not significantly follow the number of hidden nodes.

Investigating the Leaching Rate of TiTe3O8 Towards a Potential Ceramic Solid Waste Form

  • Noh, Hye Ran;Lee, Dong Woo;Suh, Kyungwon;Lee, Jeongmook;Kim, Tae-Hyeong;Bae, Sang-Eun;Kim, Jong-Yun;Lim, Sang Ho
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.18 no.4
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    • pp.509-516
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    • 2020
  • An important property of glass and ceramic solid waste forms is processability. Tellurite materials with low melting temperatures and high halite solubilities have potential as solid waste forms. Crystalline TiTe3O8 was synthesized through a solid-state reaction between stoichiometric amounts of TiO2 and TeO2 powder. The resultant TiTe3O8 crystal had a three-dimensional (3D) structure consisting of TiO6 octahedra and asymmetric TeO4 seesaw moiety groups. The melting temperature of the TiTe3O8 powder was 820℃, and the constituent TeO2 began to evaporate selectively from TiTe3O8 above around 840℃. The leaching rate, as determined using the modified American Society of Testing and Materials static leach test method, of Ti in the TiTe3O8 crystal was less than the order of 10-4 g·m-2·d-1 at 90℃ for durations of 14 d over a pH range of 2-12. The chemical durability of the TiTe3O8 crystal, even under highly acidic and alkaline conditions, was comparable to that of other well-known Ti-based solid waste forms.