• Title/Summary/Keyword: warm forming

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A study on the formability with heat treatment and deformation temperature in warm hydroforming of Al 6061 tube (Al6061 tube의 열처리조건과 온도에 따른 액압성형성에 관한 특성 연구)

  • Yi H. K.;Lee Y. S.;Moon Y. H.;Lee J. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.255-258
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    • 2005
  • In this study, the effect of heat treatment conditions and deformation temperature on the formability were investigated in warm hydroforming of Al 6061 tube. Full annealing and T6-treatment for heattreatment of Al6061 tube were used in this study. To evaluate the hydroformability, uniaxial tensile test and bulge test were performed between room temperature and $300^{\circ}C$. And measured flow stress was used to simulate the hydroforming of Al 6061. A commercial FEM code, DEFORM2D, was used to calculate the damage and strain variation. The calculated values were efficient to predict the forming limit in hydroforming for real complex shaped part.

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A study on lubrication characteristics in warm deep drawing of magnesium alloy sheet (마그네슘합금의 온간 딥 드로잉 공정에서의 윤활 특성 연구)

  • Park, S.H.;Kim, S.W.;Lee, Y.S.;Kim, B.M.;Lee, J.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.306-309
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    • 2007
  • Recently, magnesium alloys have been widely used in automotive, aerospace and electronic industries with the advantages such as lightweightness, high specific strength and stiffness. However, magnesium alloy has quite low formability at room temperature due to its hexagonal close-packed crystal structure. Warm deep drawing is one of the forming technologies to improve the formability of magnesium alloy sheet and the lubrication condition is an important process parameter in that. In this study, the drawing tests of AZ31 alloy sheet at elevated temperature for various kinds of lubricant were carried out and the effects of lubrication conditions on drawbility were investigated.

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Improvement on the Formability of Magnesium Alloy Sheet by Heating and Cooling Method (가열냉각법에 의한 마그네슘 합금의 판재 성형성 개선)

  • Kang, D.M.;Manabe, K.
    • Journal of Power System Engineering
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    • v.9 no.3
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    • pp.66-70
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    • 2005
  • Structural components for aerospace, electronics and automobile industry are the main applications for magnesium alloys due to their lightweight and high specific strength. The adoption of magnesium alloys in sheet forming processes is still limited, due to their low formability at room temperature caused by the hexagonal crystal structure. In this paper, the authors aim to improve the formability of AZ31 magnesium alloy. For this, experiment and finite element analysis on used warm deep drawing process with a local heating and cooling technique were done. Both die and blank holder were heated at various warm temperature while the punch was kept at room temperature by cooling water.

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The Improvement of Bearing-Race Forming Process Using UBET Analysis (베어링레이스의 온간성형에서 UBET 해석에 의한 공정개선 및 유동구속조건의 향상)

  • Kim, Young-Ho;Bae, Won-Byong;Park, Jae-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.8
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    • pp.92-100
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    • 1997
  • An upper-bound elemental technique (UBET) analysis is carried out to improve the material flow and to reduce the load of bearing-race forming process. The UBET analysis, which adapts the advantages of stream function and finite element method, is useful for predicting the profile of complex geometric bound- ary. From the UBET analysis, the forming load, the velocity distribution and the stream line of the deformed billet are determined by minimizing the total power consumption with respect to chosen parameters. The results of present UBET analysis are better than those of previous UBET analysis. Experiments have been carried out with model material plasticine billets at room temperature. The theoretical predictions for forming load and flow pattern(stream line) are in good agreement with the experimental results.

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Warm Dust and Gas of Massive YSOs Revealed by Herschel PACS Spectroscopy

  • Kwon, Woojin;van der Tak, Floris F.S.;Karska, Agata;Herczeg, Gregory J.;Chavarria, Luis;Herpin, Fabrice;Wyrowski, Friedrich;Braine, Jonathan;van Dishoeck, Ewine F.
    • The Bulletin of The Korean Astronomical Society
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    • v.40 no.2
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    • pp.41.3-41.3
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    • 2015
  • As part of the Herschel key program "Water in Star-forming Regions with Herschel (WISH)", PACS imaging spectroscopy data have been taken toward ten massive young stellar objects (YSOs): four high mass protostellar objects (HMPOs), two hot molecular cores (HMCs), and four ultracompact HII regions (UCHIIs). The spectra cover a broad range of wavelengths (55 to 210 micron) presenting various atomic and molecular lines as well as excellent dust thermal continua. By fitting the continua utilizing a modified black-body formula we estimate mass-weighted temperature and column density distributions of warm dust and find that UCHII regions are warmer and HMCs are more deeply embedded than the other types. We also estimate rotational temperature and column density distributions of warm CO gas using the rotational diagram analysis. In addition, based on the comparison of high J CO line fluxes to the RATRAN estimates of central heating envelope models, we find that majority of warm CO is originated from bipolar outflow shocks.

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Study on the Relationship between Plastic Deformation and Crystal Grain Change in Warm Forging (온간단조에서의 소성변형과 결정입자 변화와의 관계)

  • Je, Jin-Su;Kim, Jae-Hun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.2
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    • pp.461-472
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    • 1996
  • The relationship between plastic deformation and crystal grain change in warm forging processes of SM10C carbon steel is studied. If the carbon steel is deformed at warm forging temperature(about recrystallization range), material properties are changed due to microstructural chanre of the crystal grain and cementite of the internal part. Some experimental values are investigated in terms of the elliptic degree of cementite, the grain size of cementite and ferrite grain size. When plastic deformation proceeds, the elliptic degree of cementite becomes larger and the grain size of cementite particle becomes small. In addition, the size of ferrite grain becomes fines by recrystallization. The elliptic degree of cementite has a considerable effect on formability. The distribution of effective strain in the forging was calculated by the rigid visco-plastic FEM analysis. The effective strain distribution obtained from the FEM simulation is compared with the experimental result, At the level of effective strain 0.3, dynamic recovery and dynamic recrystallization begin and at the level of over 2.5, the organization of material has better internal structure that is suitable for the following cold forming.