• Title/Summary/Keyword: vulcanizate

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Blowout of Rubber Vulcanizates: Influences of Cure Systems, Content of Carbon Black, and Organic Addities

  • 최성신;김익식
    • Bulletin of the Korean Chemical Society
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    • v.19 no.2
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    • pp.174-178
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    • 1998
  • Blowout of NR and SBR vulcanizates was studied using a microwave oven. Rubber vulcanizates with different contents of carbon black (0, 30, 50, 70 phr) and various cure systems (conventional, semi-EV, and EV) were prepared. Unfilled rubber vulcanizates did not exploded by irradiation of microwave, while carbon black-filled ones exploded within 10 min. A blowout time of the carbon black-filled rubber vulcanizate decreases with an increase of the content of carbon black in the vulcanizate. A blowout temperature of the organic additive-extracted vulcanizate is higher than that of the not-extracted one, but the extracted vulcanizate blows out faster than the not-extracted one. A blowout temperature of the overcured vulcanizate is higher than that of the undercured one with the same cure system. Temperatures of unfilled SBR vulcanizates heated by the microwave irradiation are lower than those of unfilled NR ones. The carbon black-filled SBR vulcanizates blow out at higher temperatures than the carbon black-filled NR ones. Blowout times of the carbon black-filled SBR vulcanizates are longer than those of the carbon black-filled NR ones.

Studies on Mechanical Properties of Thermoplastic Vulcanizate Containing Acid Group (Acid Group이 도입된 TPV (Thermoplastic Vulcanizate)계 열가소성 탄성체의 기계적 물성에 관한 연구)

  • Kim, Dong Ho;Kim, Gu Ni
    • Journal of Adhesion and Interface
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    • v.16 no.2
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    • pp.63-68
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    • 2015
  • We synthesized thermoplastic polyurethane elastomer containing carboxylic acid group and TPV (thermoplastic vulcanizate). We measured the mechanical, grip, debris, contact angle and adhesion properties according to introducing acid group in elastomer structure. Mechanical and wet slip properties were improved because of the hydrogen bonding by introduction of acid group. Also adhesion strength was increased as increasing of surface polarity by carboxylic acid group. The debris property of TPV made from TPU containing carboxylic acid group was improved.

Vulcanizate Structures of NR Compounds with Silica and Carbon Black Binary Filler Systems at Different Curing Temperatures

  • Kim, Il Jin;Kim, Donghyuk;Ahn, Byungkyu;Lee, Hyung Jae;Kim, Hak Joo;Kim, Wonho
    • Elastomers and Composites
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    • v.56 no.1
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    • pp.20-31
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    • 2021
  • There is an increasing demand for the rolling resistance reduction in truck bus radial (TBR) tires in the tire industry. In TBR tires, natural rubber is used as a base polymer to prevent wear and satisfy required physical properties (cut and chip). A binary filler system (silica and carbon black) is used to balance the durability of the tire and rolling resistance performance. In this study, natural rubber (NR) compounds applied with a binary filler system were manufactured at different cure temperatures for vulcanizate structure analysis. The vulcanizate structures were categorized into carbon black bound rubber, silica silane rubber network, and chemical crosslink density by sulfur. Regardless of the cure temperature, the cross-link density per unit content of carbon black had a greater effect on the properties than silica due to affinity with NR. The relationship analysis between the mechanical, viscoelastic properties with vulcanizate structure could be a guideline for manufacturing practical TBR compounds.

A study on the Damping Properties of NR Vulcanizates. (천연(天然)고무의 Damping Property에 관(關)한 연구(硏究))

  • Choi, Jae-Woon;Paik, Nam-Chul
    • Elastomers and Composites
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    • v.20 no.3
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    • pp.189-204
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    • 1985
  • The purpose of this study is to examine the dynamic properties, especially the damping and fatigue properites, of NR vulcanizates and to find out the vulcanizate which can be used as damping materials in industry. The results of this study can be summarized as follows: 1. In the ODR test, the S-2 vulcanizate was the fastest one in terms of having reached to optimum cure times($t_{90}$) and, with the same formula, when 50phr of HAF carbon black loaded, the shortest optimum cure times has shown. 2. The S - 2 vulcanizate was the best than the others in the physical properties. In aging properties, however, the E - 1 vulcanizate appeared to be better than the other vulcanizates. 3. The results of the RDS test for the NR vulcanization system under the condition of 0.1% strain amplitude and 1 Hz frequency showed no connection between Tg and the the nature of the crosslinking system, but 50phr loading of HAF carbon black increased Tg. The damping values of vulcanizates in the elastic region showed a strong relations the damping values and the crosslinking system. The S - 2 vulcanizate with higher crosslink density had lower damping values than other vulcanizates, and furthermore, the SH - 2 vulcanizates with 50phr loading of HAF carbon black increased the damping values. 4. The Goodrich Flexometer test showed that the heat buildup for the gum NR vulcanizates was less than for those which contained 50phr of HAF carbon black. In particular, the fatigue life of the vulcanizate with lower damping values appeared to be longer than that of the vulcanizates with higher damping values. In the fatigue test, the increasment of the loading or the temperature, applied to the vulcanizates, appeared to be shorten their fatigue life.

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Effect of Silane and Sulfur Variation on the Vulcanizate Structure of Silica-Filled Styrene-Butadiene Rubber Compounds

  • Han, Sangwook;Kim, Donghyuk;Kim, Seongrae;Kim, Jongmyoung;Mun, Dalyong;Morita, Koichi;Kim, Wonho
    • Elastomers and Composites
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    • v.56 no.1
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    • pp.32-42
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    • 2021
  • The vulcanizate structure of silica-filled compounds is affected by the filler-rubber interaction (FRI) due to the silica-rubber coupling reaction and the chemical crosslink density (CCD) of the matrix rubber. In this study, the vulcanizate structure changes of silica-filled compounds according to the silane and sulfur variation were quantitatively analyzed using the Flory-Rehner and Kraus equations. In efficiency vulcanization (EV) conditions with low sulfur content, FRI increased when the bis-[3-(triethoxysilyl)propyl]tetrasulfide (TESPT) content increased, and the CCD clearly decreased. By contrast, in semi-EV conditions with high sulfur content, as TESPT content increased, the FRI increased the same way EV conditions, but the CCD was unchanged. Based on these results, it was confirmed that FRI of the silica-filled compounds increased as TESPT content increased, but CCD decreased or retained similar values according to the vulcanization system, indicating that the formation reaction of FRI was preferred over CCD.

Wax Barrier Effect on Migration Behaviors of Antiozonants in NR Vulcanizates (천연고무 가류물에서 왁스막이 오존노화방지제의 이동에 미치는 영향)

  • Choi, Sung-Seen
    • Elastomers and Composites
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    • v.34 no.2
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    • pp.147-155
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    • 1999
  • Waxes compounded into rubber migrate to the surface and form a protection film on the rubber surface. In general, antiozonants were used with wax to protect ozonation of rubber. Influence of wax barrier formed on the surface of a rubber vulcanizate on migration of antiozonants was studied using natural rubber (NR) vulcanizates containing various type waxes. IPPD (N-isopropyl-N'-phenyl-p-phenylenediamine), HPPD (N-l,3-dimethylbutyl-N'-phenyl-p-phenylenediamine), SBPPD (N,N'-di(sec-butyl)-p-phenylenediamine), and DMPPD (N,N'-di(1,4-dimethylpentyl)-p-phenylenediamine) were employed as antiozonants. Migration experiments were performed at constant temperatures of 60 and $80^{\circ}C$ for 10, 20, 30 days using a convection oven. The migration rates of the antiozonants in the vulcanizate without wax are faster than those in the vulcanizates containing waxes. The antiozonants migrate slower in the vulcanizate containing wax with a high molecular weight distribution than in the vulcanizate with a low one. The migration rates of DMPPD and SBPPD are faster than those of HPPD and IPPD.

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Photooxidation of BR Vulcanizate Using High Pressure Mercury Lamp

  • Kim, Eunha;Choi, Sung-Seen
    • Elastomers and Composites
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    • v.50 no.1
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    • pp.1-6
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    • 2015
  • Polybutadiene rubber (BR) has been well known that its physical and chemical properties are changed when it is exposed to ultraviolet light undergoing photooxidation. In this study, photooxdiation process of BR vulcanizate was investigated using a high pressure mercury lamp used as an outdoor lighting, which has high UV radiation efficiency and reasonable cost. Discoloration and crack formation of photooxdized BR vulcanite surface were examined using an image analyzer. Change of chemical functional groups of BR vulcanite surface by photooxidation was investigated using ATR-FTIR, and variation of the crosslink density with the UV irradiation time was investigated. By increasing the UV irradiation time, the crosslink density steeply increased after a period of time and did not increase any more. Formation of hydroxyl (~OH) and carbonyl (~C=O) groups on the BR vulcanizate surface increased and the1,4-cis unit was converted to the 1,4-trans unit as the photooxidation was proceeded.

Mechanical Property, Thermal Conductivity, Rebound Resilience and Thermal Property of Chloro Isobutylene Isoprene Rubber/Ethylene Propylene Diene Monomer Blend

  • Hwang, Young-Bea;Lee, Won-Ki;Park, Chan Young
    • Elastomers and Composites
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    • v.53 no.2
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    • pp.80-85
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    • 2018
  • Chloro isobutylene isoprene rubber (CIIR) and ethylene propylene diene monomer (EPDM) compounded with other formulation chemicals, depending on the polymer blend, were prepared by mechanical mixing. After manufacturing the rubber vulcanizate by compression molding with a hot press, the mechanical and thermal properties including thermal conductivity, rebound resilience of the CIIR/EPDM blends were measured. As the EPDM rubber content increased, hardness and tension set showed a tendency to increase. Pure CIIR exhibited the lowest tensile strength; however, tensile strength increased with loading of EPDM rubber. On the other hand, in CIIR rubber, which is usually a low-rebound elastomer owing to a high damping effect, rebound resilience exhibited an increasing trend as the content of EPDM rubber increased. As the EPDM rubber content increased, thermal stability was improved due to reduction of decomposition rate in the rubber region of the blend vulcanizate.

Influence of Thermal Aging in Change of Crosslink Density and Deformation of Natural Rubber Vulcanizates

  • Choe, Seong Sin
    • Bulletin of the Korean Chemical Society
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    • v.21 no.6
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    • pp.628-634
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    • 2000
  • Crosslink is the most important chemistry in a rubber vulcanizate. Degree and type of crosslinks of the vulcanizate determine its physical properties. Change of crosslink density and deformation of a rubber vulcanizate by thermal aging were studied using natural rubber (NR) vulcanizates with various cure systems (conventional, semi-EV, and EV) and different cure times (under-, optimum-, and overture). All the NR vulcanizates were deformed by the thermal aging at 60-100 $^{\circ}C.$ The higher the aging temperature is, the more degree of the deformation is. The undercured NR vulcanizates after the thermal aging were deformed more than the optimumand overcured ones. The NR vulcanizates with the EV cure system were less deformed than those with the conventional and semi-EV cure systems. The deformation of the NR vulcanizates was found to be due to change of the crosslink density of the vulcanizates. The crosslink densities of all the vulcanizates after the extraction of organic materials were also changed by the thermal ging. The sources to change the crosslink densities of the vulcanizates by the thermal aging were found to be dissociation of the existing sulfur crosslink and the formation of new crosslinks by free sulfur, reaction products of curing agents, and pendent sulfide groups.

Rubber bound phenolic antioxidant and its application in thermoplastic elastomer

  • Klinpituksa, Pairote;Kiarttisarekul, Anyarat;Kaesaman, Azizon
    • Advances in materials Research
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    • v.3 no.3
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    • pp.175-183
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    • 2014
  • Natural rubber bound phenolic antioxidant, 2,6-di-tert-butyl-4-vinylphenol (2,6-DBVP), was prepared from natural rubber and 2,6-DBVP in both solution and melt state. The 2,6-DBVP had been synthesized from 3,5-di-tert-butyl-4-hydroxybenzaldehyde and methyltriphenylphosphonium iodide ($MePPh_3I$) by Wittig reaction ($0^{\circ}C$ for 2 hrs, $N_2$ atmosphere). The conditions for preparation of natural rubber bound 2,6-DBVP (NR-DBVP) were optimized for both solution state (1 phr BPO and 8 phr 2,6-DBVP at $70^{\circ}C$ for 2 hrs) and for melt state (1 phr BPO and 8 phr 2,6-DBVP at $70^{\circ}C$ for 10 mins, with rotor speed of 60 rpm). A thermoplastic vulcanizate was obtained using a compatibilizer, polypropylene modified with phenolic resin (PhHRJ-PP), in a closed mixer ($180^{\circ}C$ for 3 mins, rotor speed 60 rpm). The antioxidant properties of vulcanized NR-DBVP, using phenolic as the vulcanization system, were similar to NR with the conventional antioxidant BHT. In addition, the antioxidant, water leaching property of the thermoplastic vulcanizate of NR-DBVP/PP were good in comparison to a NR blend with BHT; the morphologies of these thermoplastic vulcanizates were similar.