• Title/Summary/Keyword: vibration signal feature

Search Result 60, Processing Time 0.025 seconds

Signal Processing Technology for Rotating Machinery Fault Signal Diagnosis (회전기계 결함신호 진단을 위한 신호처리 기술 개발)

  • Ahn, Byung-Hyun;Kim, Yong-Hwi;Lee, Jong-Myeong;Lee, Jeong-Hoon;Choi, Byeong-Keun
    • Transactions of the Korean Society for Noise and Vibration Engineering
    • /
    • v.24 no.7
    • /
    • pp.555-561
    • /
    • 2014
  • Acoustic Emission technique is widely applied to develop the early fault detection system, and the problem about a signal processing method for AE signal is mainly focused on. In the signal processing method, envelope analysis is a useful method to evaluate the bearing problems and wavelet transform is a powerful method to detect faults occurred on rotating machinery. However, exact method for AE signal is not developed yet for the rotating machinery diagnosis. Therefore, in this paper two methods which are processed by Hilbert transform and DET for feature extraction. In addition, we evaluate the classification performance with varying the parameter from 2 to 15 for feature selection DET, 0.01 to 1.0 for the RBF kernel function of SVR, and the proposed algorithm achieved 94 % classification of averaged accuracy with the parameter of the RBF 0.08, 12 feature selection.

Rotating machinery fault diagnosis method on prediction and classification of vibration signal (진동신호 특성 예측 및 분류를 통한 회전체 고장진단 방법)

  • Kim, Donghwan;Sohn, Seokman;Kim, Yeonwhan;Bae, Yongchae
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
    • /
    • 2014.10a
    • /
    • pp.90-93
    • /
    • 2014
  • In this paper, we have developed a new fault detection method based on vibration signal for rotor machinery. Generally, many methods related to detection of rotor fault exist and more advanced methods are continuously developing past several years. However, there are some problems with existing methods. Oftentimes, the accuracy of fault detection is affected by vibration signal change due to change of operating environment since the diagnostic model for rotor machinery is built by the data obtained from the system. To settle a this problems, we build a rotor diagnostic model by using feature residual based on vibration signal. To prove the algorithm's performance, a comparison between proposed method and the most used method on the rotor machinery was conducted. The experimental results demonstrate that the new approach can enhance and keeps the accuracy of fault detection exactly although the algorithm was applied to various systems.

  • PDF

Evaluation of AE Signal caused by the Fatigue Crack (피로균열시 발생되는 AE신호 분석)

  • Kim, Jae-Gu;Gu, Dong-Sik;Choi, Byeong-Keun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
    • /
    • 2011.04a
    • /
    • pp.572-577
    • /
    • 2011
  • The acoustic emission (AE) technique is a well-known non-destructive test technique, both in research and for industrial applications. It is mainly used to monitor the onset of cracking processes in materials and components. Predicting and preventing the crack phenomenon has attracted the attention of many researchers and has continued to provide a large incentive for the use of condition monitoring techniques to detect the earliest stages of cracks. In this research, goal is in grasping features of AE signal caused by crack growth. The envelope analysis with discrete wavelet transform (DWT) is used to find the characteristic of AE signal. To estimate feature of divided into three by crack length, the time waveform and the power spectrum were generated by the raw signals and the transferred signal processed by envelope analysis with DWT.

  • PDF

Monitoring of Wafer Dicing State by Using Back Propagation Algorithm (역전파 알고리즘을 이용한 웨이퍼의 다이싱 상태 모니터링)

  • 고경용;차영엽;최범식
    • Journal of Institute of Control, Robotics and Systems
    • /
    • v.6 no.6
    • /
    • pp.486-491
    • /
    • 2000
  • The dicing process cuts a semiconductor wafer to lengthwise and crosswise direction by using a rotating circular diamond blade. But inferior goods are made under the influence of several parameters in dicing such as blade, wafer, cutting water and cutting conditions. This paper describes a monitoring algorithm using neural network in order to find out an instant of vibration signal change when bad dicing appears. The algorithm is composed of two steps: feature extraction and decision. In the feature extraction, five features processed from vibration signal which is acquired by accelerometer attached on blade head are proposed. In the decision, back-propagation neural network is adopted to classify the dicing process into normal and abnormal dicing, and normal and damaged blade. Experiments have been performed for GaAs semiconductor wafer in the case of normal/abnormal dicing and normal/damaged blade. Based upon observation of the experimental results, the proposed scheme shown has a good accuracy of classification performance by which the inferior goods decreased from 35.2% to 6.5%.

  • PDF

Feature Vector Decision Method of Various Fault Signals for Neural-network-based Fault Diagnosis System (신경회로망 기반 고장 진단 시스템을 위한 고장 신호별 특징 벡터 결정 방법)

  • Han, Hyung-Seob;Cho, Sang-Jin;Chong, Ui-Pil
    • Transactions of the Korean Society for Noise and Vibration Engineering
    • /
    • v.20 no.11
    • /
    • pp.1009-1017
    • /
    • 2010
  • As rotating machines play an important role in industrial applications such as aeronautical, naval and automotive industries, many researchers have developed various condition monitoring system and fault diagnosis system by applying various techniques such as signal processing and pattern recognition. Recently, fault diagnosis systems using artificial neural network have been proposed. For effective fault diagnosis, this paper used MLP(multi-layer perceptron) network which is widely used in pattern classification. Since using obtained signals without preprocessing as inputs of neural network can decrease performance of fault classification, it is very important to extract significant features of captured signals and to apply suitable features into diagnosis system according to the kinds of obtained signals. Therefore, this paper proposes the decision method of the proper feature vectors about each fault signal for neural-network-based fault diagnosis system. We applied LPC coefficients, maximum magnitudes of each spectral section in FFT and RMS(root mean square) and variance of wavelet coefficients as feature vectors and selected appropriate feature vectors as comparing error ratios of fault diagnosis for sound, vibration and current fault signals. From experiment results, LPC coefficients and maximum magnitudes of each spectral section showed 100 % diagnosis ratios for each fault and the method using wavelet coefficients had noise-robust characteristic.

Fault Diagnosis of a Pump Using Acoustic and Vibration Signals (소음진동 신호를 이용한 펌프의 고장진단)

  • 박순재;정원식;이신영;정태진
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2002.10a
    • /
    • pp.883-887
    • /
    • 2002
  • We should maintain the maximum operation capacity for production facilities and find properly out the fault of each equipment rapidly in order to decrease a loss caused by its failure. The acoustic and vibration signals of a machine always carry the dynamic information of the machine. These signals are very useful fur the feature extraction and fault diagnosis. We performed a fundamental study which develops a system of fault diagnosis for a pump. We experimented vibrations by acceleration sensors and noises by microphones, compared and analysed for normal products, artificially deformed products. We tried to search a change of the dynamic signals according to machine malfunctions and analyse the type of deformation or failure. The results showed that acoustic signals as well as vibration signals can be used as a simple method lot a detection of machine malfunction or fault diagnosis.

  • PDF

Fault Diagnostics Algorithm of Rotating Machinery Using ART-Kohonen Neural Network

  • An, Jing-Long;Han, Tian;Yang, Bo-Suk;Jeon, Jae-Jin;Kim, Won-Cheol
    • Transactions of the Korean Society for Noise and Vibration Engineering
    • /
    • v.12 no.10
    • /
    • pp.799-807
    • /
    • 2002
  • The vibration signal can give an indication of the condition of rotating machinery, highlighting potential faults such as unbalance, misalignment and bearing defects. The features in the vibration signal provide an important source of information for the faults diagnosis of rotating machinery. When additional training data become available after the initial training is completed, the conventional neural networks (NNs) must be retrained by applying total data including additional training data. This paper proposes the fault diagnostics algorithm using the ART-Kohonen network which does not destroy the initial training and can adapt additional training data that is suitable for the classification of machine condition. The results of the experiments confirm that the proposed algorithm performs better than other NNs as the self-organizing feature maps (SOFM) , learning vector quantization (LYQ) and radial basis function (RBF) NNs with respect to classification quality. The classification success rate for the ART-Kohonen network was 94 o/o and for the SOFM, LYQ and RBF network were 93 %, 93 % and 89 % respectively.

A study on fault diagnosis of marine engine using a neural network with dimension-reduced vibration signals (차원 축소 진동 신호를 이용한 신경망 기반 선박 엔진 고장진단에 관한 연구)

  • Sim, Kichan;Lee, Kangsu;Byun, Sung-Hoon
    • The Journal of the Acoustical Society of Korea
    • /
    • v.41 no.5
    • /
    • pp.492-499
    • /
    • 2022
  • This study experimentally investigates the effect of dimensionality reduction of vibration signal on fault diagnosis of a marine engine. By using the principal component analysis, a vibration signal having the dimension of 513 is converted into a low-dimensional signal having the dimension of 1 to 15, and the variation in fault diagnosis accuracy according to the dimensionality change is observed. The vibration signal measured from a full-scale marine generator diesel engine is used, and the contribution of the dimension-reduced signal is quantitatively evaluated using two kinds of variable importance analysis algorithms which are the integrated gradients and the feature permutation methods. As a result of experimental data analysis, the accuracy of the fault diagnosis is shown to improve as the number of dimensions used increases, and when the dimension approaches 10, near-perfect fault classification accuracy is achieved. This shows that the dimension of the vibration signal can be considerably reduced without degrading fault diagnosis accuracy. In the variable importance analysis, the dimension-reduced principal components show higher contribution than the conventional statistical features, which supports the effectiveness of the dimension-reduced signals on fault diagnosis.

The Detection of Gear Failures Using Wavelet Transform (웨이브렛변환을 이용한 기어결함의 진단)

  • Park, Sung-Tae;Gim, Jae-Woong;Yang, Jianguo
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
    • /
    • 2002.11b
    • /
    • pp.617-622
    • /
    • 2002
  • This paper presents that the Wavelet Transform can be used to detect the various local defects in a gearbos. Two types of defects which are broken tooth and localized wear, are experimented and the signals are collected by accerometer and analyzed. Because of the complecity of the signals acquired from sensor, it is needed to identify the interesting signal. The natural frequencies of shafts and the gear mesh frequency(GMF) is calculated theretically. DWT, CWT and the aplication are used to extract a gear-localized defect feature from the vibration signal of the gearbox with the defective gear. The results shows the transform is more effective to detect the failures than the Fourier Transform.

  • PDF

Development of gear fault diagnosis architecture for combat aircraft engine

  • Rajdeep De;S.K. Panigrahi
    • Advances in Computational Design
    • /
    • v.8 no.3
    • /
    • pp.255-271
    • /
    • 2023
  • The gear drive of a combat aircraft engine is responsible for power transmission to the different accessories necessary for the engine's operation. Incorrect power transmission can occur due to the presence of failure modes in the gears like bending fatigue, pitting, adhesive wear, scuffing, abrasive wear and polished wear etc. Fault diagnosis of the gear drive is necessary to get an early indication of failure of the gears. The present research is to develop an algorithm using different vibration signal processing techniques on industrial vibration acquisition systems to establish gear fault diagnosis architecture. The signal processing techniques have been used to extract various feature vectors in the development of the fault diagnosis architecture. An open-source dataset of other gear fault conditions is used to validate the developed architecture. The results is a basis for development of artificial intelligence based expert systems for gear fault diagnosis of a combat aircraft engine.