• Title/Summary/Keyword: vibration of machine

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Selection of the standard impact sounds similar to the human impact sounds in reinforced concrete floors (실충격음과 표준충격원으로 발생된 바닥충격음의 비교)

  • Sato, Shin-Ichi;Lee, Pyoung-Jik;Jeon, Jin-Yong
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.11a
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    • pp.1167-1172
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    • 2007
  • This study investigates human floor impact sounds; not only the children's jumping and running represented by heavy-weight impact source such as bang machine and impact ball but also the high-heel walking and the light weight object dropping represented by tapping machine in the standard measurements. However, due to reliability problems as a standard impactor, bang machine has not been included in the new draft of ISO 10140 Part 3: Measurement of impact sound insulation. Therefore, the procedure to convert the floor impact sound level of the bang machine into that of the impact ball has been demanded because the bang machine has been only the standard heavy-weight standard impact source and much of its data has been collected, This study indicates that the use of impact ball is reliable and that the bang machine data can be successfully converted into the impact ball data in case of box-frame type reinforced concrete structures.

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A Study on the Feed Rate Optimization of a Linear Motored Feed Drive System for Minimum Vibrations (Linear Motor 이송계의 진동 최소화를 위한 이송속도 최적화)

  • 최영휴;홍진현;최응영;김태형;최원선
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.321-325
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    • 2004
  • Linear motor feed drive systems have been broadly used in machine tools or precision automatic feed systems. Recently, modem machine tools require high speed and high precision feed drive system to achieve high productivity. Unfortunately, a feed drive system, even though it was optimum designed, may experience severe transient vibrations during high-speed operation if its feed rate control is unsuitable. A rough feed rate curve having discontinuity in its acceleration profile causes a serious vibration problem in the feed slides system. This paper presents a feed rate optimization of a machine tool feed slide system, which is driven by a linear motor, for its minimum vibrations. Firstly, a 4-degree-of-freedom lumped parameter model is proposed for the vibration analysis of a linear motor driven machine tool feed drive system. Next, a feed rate optimization of the feed slide is carried out for minimum vibrations. The feed rate curve optimization strategy is to find out the most appropriate acceleration profile with jerk continuity. Of course, the optimized feed rate should approximate to the desired one as possible. A genetic algorithm with variable penalty function was used in this feed rate optimization.

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Design of High frequency Vibration Mechanism with PZT actuator for Ultraprecision Laser Machining (압전구동기를 이용한 초정밀레이저 가공의 고주파진동 장치설계)

  • Kim, Hyun-Uk;Hwang, Dong-Hyun;Park, Jong-Kweon;Cho, Sung-Hak;Lee, Moon-G.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.3
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    • pp.419-425
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    • 2010
  • To machine the micro hole, laser machining system is widely used, however, the system cannot fabricate the micro hole with high aspect ratio and good surface finish. To break the obstacles, the high frequency vibration mechanism with PZT (Piezoelectric Transducers) is proposed in this paper. The mechanism will vibrate the laser beam in vertical direction so that the aspect ratio and surface finish may be higher than the conventional. The mechanism vibrates the eyepiece of laser optics. In addition to the benefits, the mechanism enables us to have high precision and flexibility. It decreases burr and debris during machining. And it is able to machine various materials of workpiece. This research include high frequency and large travel range of the proposed mechanism. The PZT motion of mechanism and analysis on the sensitivity of design parameters are extracted from a finite element method (FEM) simulation. In the analysis, the target vibration mode without parasitic motion is designated to have the target frequency and high amplitude.

A Study on Design Improvement by Vibration Analysis of Hardened Glass & Sapphire Machining Equipment for Smart IT Parts Industry (스마트 기기용 강화유리&사파이어 유리 전용 가공기의 진동해석을 통한 설계 개선에 관한 연구)

  • Cho, Jun-Hyun;Park, Sang-Hyun;An, Beom-Sang;Lee, Jong-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.2
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    • pp.51-56
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    • 2016
  • High brittleness is a characteristic of glass, and in many cases it is broken during the process of machining due to processing problems, such as scratches, chipping, and notches. Machining defects occur due to the vibration of the equipment. Therefore, design techniques are needed that can control the vibration generated in the equipment to increase the strength of tempered glass. The natural frequency of the machine tool via vibration analysis (computer simulation) must be accurately understood to improve the design to ensure the stability of the machine. To accurately understand the natural frequency, 3D modeling, which is the same as actual apparatus, was used and a constraint condition was also applied that was the same as that of the actual apparatus. The maximum speeds of ultrasonic and high frequency, which are 15,000 rpm and 60,000 rpm, respectively, are considerably faster than those of typical machine tools. Therefore, an improved design is needed so that the natural frequency is formed at a lower region and the natural frequency does not increase through general design reinforcement. By restructuring the top frame of the glass processing, the natural frequency was not formed in the operating speed area with the improved design. The lower-order natural frequency is dominant for the effects that the natural frequency has on the vibration. Therefore, the design improvement in which the lower-order natural frequency is not formed in the operating speed area is an optimum design improvement. It is possible to effectively control the vibrations by avoiding resonance with simple design improvements.

A Study on Tunnel Excavation by Controlled Blast Vibration at Particular Environment Conditions (발파진동 제어에 의한 특수구간 터널굴착에 관한 연구)

  • Choi, Hyung-Bin;Lim, Han-Uk
    • Journal of Industrial Technology
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    • v.20 no.A
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    • pp.257-267
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    • 2000
  • It was difficult to apply conventional excavation methods in some sections from Seoul to Pusan high speed rail road construction of 1 lot 2, due to highway concrete road, gas pipe, water pipe and nearby factories with automatic control system machine. To excavate safely and efficiently in these sections new blast patterns were employed within allowable blast vibration level, by test blast and controlled vibration by sequential blast. Behaviors of the rock mass including convergence and displacement around tunnel were measured with construction works and the crack width in concrete wall was also monitored for controlling allowable limits. The results can be summarized as follow : 1. The allowable blast vibration level in structure site is less 1.0cm/sec for highway concrete, 0.5 cm/sec for gas pipe, water pipe and building housing and 0.3 cm/sec for automatic control system machine. 2. The convergence displacement, single rod extensometer and multi rod extensometer around tunnel and cracks in concrete wall were measured, it was confirmed that the measured values were converged within allowable level. 3. The empirical formular of ground vibrations with 90% confidence lines for PD-3 was given as follow. $$V_{90%}=45.549({\frac{D}{\sqrt{W}}})^{-1.353}$$

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Study on Machine Characteristics in Interior Permanent Magnet Synchronous Motor According to Pole/Slot Combinations with Radial Vibration Force Consideration (극수/슬롯수 조합에 따른 Radial Vibration Force 고려한 매입자석 동기모터 특성 연구)

  • Fang, Liang;Lee, Su-Jin;Lee, Byeong-Hwa;Hong, Jung-Pyo
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.60 no.5
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    • pp.949-954
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    • 2011
  • This paper presents a comparative study on motor characteristics with specific consideration of radial vibration force in interior permanent magnet synchronous motors (IPMSM) according to pole/slot combinations. Three IPMSM models, 16-pole/15-slot design, 16-pole/18-slot design and 16-pole/24-slot design are built, in which 16-pole/15-slot and 16-pole/18-slot designs provide high winding factor and 16-pole/24-slot design is known as a general pole/slot combination. By coupling finite element analysis (FEA) with equivalent circuit method, motor characteristics, back electro-motive force (Back-EMF), inductances, cogging torque, etc. as well as machine output performances are analyzed and compared. The radial vibration force (RVF) distribution in air gap causing stator vibration and noise is interested. It is expected that this study help with appropriate choice of pole/slot combination in IPMSM design.

A Detection and Stabilization Method for CNC Tool Vibration using Acoustic Sensor (음향센서를 활용한 CNC 공구떨림 감지 및 안정화 기법)

  • Kim, Jung-Jun;Cho, Gi-Hwan
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.12 no.2
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    • pp.120-126
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    • 2019
  • Recently, there is an increasing need for highly precise processing with the rapid development of precision machinery, electrical and electronics, and semiconductor industries. Cutting machine control relies on the operator's sense and experience in tradition, but it has been greatly enhanced by the adoption of CNC(Computerized Numeric Controller). In addition, cutting dynamics technology has been paid attention to reflect the operating state of machine in real time. This paper presents a method to detect and stabilize tool vibration by attaching an acoustic sensor to a CNC machine. The sensed acoustic data is synchronized with the tool position and the abnormal vibration frequency is separated from the collected acoustic frequency, then analyzed to detect the tool vibration. Also the reliability the tool vibration detection and stabilization is improved by applying the cutting dynamic method. The proposed method is analyzed and evaluated in terms of the surface roughness.

Prediction of the Exciting Force of Machine and the Vibration Response of Floor Using Transfer Function Method (전달함수법을 이용한 장비가진력과 바닥진동응답의 예측)

  • 김석홍;김준호;이홍기
    • Journal of KSNVE
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    • v.2 no.4
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    • pp.273-280
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    • 1992
  • The prediction of vibration response of floor is necessary in order to check whether the floor vibration level will satisfy the allowable vibration standard of precise machinery such as electronic microscopes in semiconductor manufacturing plant before the installation of various neighboring equipment facility. In conventional vibration isolation, we were mainly interested in minimization of vibration transmissibility and stabilization of vibration isolation system. But in order to predict vibration response of floor, it is necessary to know exciting force of equipment installed on the floor and the mobility of the floor. We measured the exciting force of the dropped mass assumed as equipment and the mobility of some practical building floor using large impact hammer. And from this we predicted the vibration response of floor on which the mass dropped. This predicted vibration response of floor is compared with measured vibration response. Through upper procedure, we examined the possibility of predicting vibration response of floor from the information of exciting force of equipment and the mobility of floor.

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Design Modifications of a Glass Cutting Machine for the Improved Stability (가공정도 향상을 위한 Glass Cutting Machine의 설계 개선)

  • Kwon, In-Hwan;Ro, Seung-Hoon;Park, Yu-Ra;Yi, Il-Hwan;Kil, Sa-Geun;Park, Keun-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.3
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    • pp.6-14
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    • 2014
  • Touch panels are widely used in the modern display industry as the cover glass of smart mobile phones and tablet PCs. Glass cutting machines are commonly used to cut the panels into their proper sizes. Vibration of these glass cutting machines is assumed to be the main factor leading to the creation of burrs, notches, cracks, scratches and chips on the cut surfaces, eventually causing defects of the cover glass. In this study, the vibrations of a glass cutting machine used for the shearing of cover glass components were analyzed through an experiment and a computer simulation. The structural properties leading to vibration were also analyzed in an effort to determine design alterations which can suppress these vibrations. Moreover, each design alteration was applied to a computer simulation model to determine the effect of different alteration on suppressing vibration. The results show that simple design alterations can substantially suppress vibrations of glass cutting machines.