• Title/Summary/Keyword: ultra high-performance concrete

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Study on Mock-up Construction Example of Free-Form Building Facade using External UHPC Panels - Focused on the Construction of Busan Opera House - (UHPC 외장패널을 활용한 비정형건축물 외장패널의 목업 시공사례에 대한 연구 - 부산 오페라 하우스 신축 공사 -)

  • Kim, Tae-Ik;Yoon, Ju-Yong;Choi, Byung-Keol;Park, Yong-Kyu;Yoon, Gi-Won
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.05a
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    • pp.187-188
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    • 2021
  • In the case of the Busan North Port, where the Busan Opera House is located, it is an environment exposed to various external deterioration factors such as frequent strong winds, seawater and salty winds, and an exterior material using UHPC (Ultra High Performance Concrete), a highly durable exterior material as a solution to this. Has been adopted. in this study, an economical production and construction direction was reviewed by applying UHPC to the exterior panels of atypical buildings that cannot cope with GFRC, metal, and glass, which are the main exterior finishing materials applied so far. When steel fibers are used, structural performance may be better than organic fibers, but due to environmental factors in Busan, corrosion due to exposure to steel fibers or problems with safety management after construction and completion may occur. Therefore, the site used the newly developed SACF fiber. Facade design of atypical buildings, which will increase in the future, is an important part, and the scope of use of UHPC panels is expected to increase in the future as design trends and demand for high durability increase.

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Evaluation of Chloride and Chemical Resistance of High Performance Mortar Mixed with Mineral Admixture (광물성 혼화재료를 혼입한 고성능 모르타르의 염해 및 화학저항성 평가)

  • Lee, Kyeo-Re;Han, Seung-Yeon;Choi, Sung-Yong;Yun, Kyong-Ku
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.5
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    • pp.618-625
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    • 2018
  • With the passing of time, exposed concrete structures are affected by a range of environmental, chemical, and physical factors. These factors seep into the concrete and have a deleterious influence compared to the initial performance. The importance of identifying and preventing further performance degradation due to the occurrence of deterioration has been greatly emphasized. In recent years, evaluations of the target life have attracted increasing interest. During the freezing-melting effect, a part of the concrete undergoes swelling and shrinking repeatedly. At these times, chloride ions present in seawater penetrate into the concrete, and accelerate the deterioration due to the corrosion of reinforced bars in the concrete structures. For that reason, concrete structures located onshore with a freezing-melting effect are more prone to this type of deterioration than inland structures. The aim of this study was to develop a high performance mortar mixed with a mineral admixture for the durability properties of concrete structures near sea water. In addition, experimental studies were carried out on the strength and durability of mortar. The mixing ratio of the silica fume and meta kaolin was 3, 7 and 10 %, respectively. Furthermore, the ultra-fine fly ash was mixed at 5, 10, 15, and 20%. The mortar specimens prepared by mixing the admixtures were subjected to a static strength test on the 1st and 28th days of age and degradation acceleration tests, such as the chloride ion penetration resistance test, sulfuric acid resistance test, and salt resistant test, were carried out at 28 days of age. The chloride diffusion coefficient was calculated from a series of rapid chloride penetration tests, and used to estimate the life time against corrosion due to chloride ion penetration according to the KCI, ACI, and FIB codes. The life time of mortar with 10% meta kaolin was the longest with a service life of approximately 470 years according to the KCI code.

Review of 3D Sandmold Binder Removal Time Using Electric Furnace (전기로를 활용한 3D 샌드몰드 바인데 제거 시간 검토)

  • Park, Yong-Kyu;Choi, Byung-Keol;Yoon, Ju Yong;Choi, Sang-Hoon;Yoon, Gi-Won;Lee, Dae-Seek
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.11a
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    • pp.209-210
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    • 2022
  • This research reviewed the status of binder removal depending on the heating temperature and duration by using the 3D sand mold as an electric heating method. In the case of the electric heating method, it was confirmed that a heating temperature of at least 800℃ or higher was required to remove the binder of the 3D sand mold, and the heating duration was confirmed to be about 10 minutes. Afterwards, it is considered necessary to further evaluate the additional binder removal method and the utilization of recycling silica in consideration of economic feasibility and productivity.

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Physical and Chemical Properties of Nano-slag Mixed Mortar

  • Her, Jae-Won;Lim, Nam-Gi
    • Journal of the Korea Institute of Building Construction
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    • v.10 no.6
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    • pp.145-154
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    • 2010
  • As buildings have become higher and larger, the use of high performance concrete has increased. With this increase, interest in and use of ultra fine powder admixture is also on the rise. The silica fume and BSF are the admixtures currently being used in Korea. However, silica fume is exclusively import dependent because it is not produced in Korea. In the case of BFS, it greatly improves concrete fluidity and long-term strength. But a problem exists in securing early strength. Furthermore, air-cooled slag is being discarded, buried in landfills, or used as road bed materials because of its low activation energy. Therefore, we investigated in this study the usability of nano-slag (both rapidly-chilled and air-cooled) as an alternative material to the silica fume. We conducted a physic-chemical analysis for the nano-slag powder and performed a mortar test to propose quality standards. The analysis and testing were done to find out the industrial usefulness of the BFS that has been grinded to the nano-level.

Experimental and numerical analyses of RC beams strengthened in compression with UHPFRC

  • Thomaz E.T. Buttignol;Eduardo C. Granato;Tulio N. Bittencourt;Luis A.G. Bitencourt Jr.
    • Structural Engineering and Mechanics
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    • v.85 no.4
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    • pp.511-529
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    • 2023
  • This paper aims to better understand the bonding behavior in Reinforced Concrete beams strengthened with an Ultra-High Performance Fiber Reinforced Concrete (RCUHPFRC) layer on the compression side using experimental tests and numerical analyses. The UHPFRC mix design was obtained through an optimization procedure, and the characterization of the materials included compression and slant shear tests. Flexural tests were carried out in RC beams and RC-UHPFRC beams. The tests demonstrated a debonding of the UHPFRC layer. In addition, 3D finite element analyses were carried out in the Abaqus CAE program, in which the interface is modeled considering a zero-thickness cohesive-contact approach. The cohesive parameters are investigated, aiming to calibrate the numerical models, and a sensitivity analysis is performed to check the reliability of the assumed cohesive parameters and the mesh size. Finally, the experimental and numerical values are compared, showing a good approximation for both the RC beams and the RC strengthened beams.

Mechanical Properties and Autogenous Shrinkage of Ultra High Performance Concrete Using Expansive Admixture and Shrinkage Reducing Agent depending on Curing Conditions (팽창재 및 수축저감제를 사용한 초고성능 콘크리트의 양생조건별 역학 및 자기수축 특성)

  • Park, Chun-Jin;Han, Min-Cheol
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.11
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    • pp.7910-7916
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    • 2015
  • This paper examines the mechanical and autogenous shrinkage characteristics per curing condition of Ultra High Performance Concrete (UHPC) according to the change in the quantities of expansive admixture and shrinkage-reducing agent. In view of the mechanical properties according to the curing condition, all the UHPC specimens that experienced steam curing at $90^{\circ}C$ developed compressive strength higher than 190 MPa, and the specimens that experienced water curing at $20^{\circ}C$ developed compressive strength comparable to that developed at 91 days by the steam-cured specimens. The specimens steam-cured at $90^{\circ}C$ showed high tensile strength of 23.4 MPa whereas slight loss of the tensile strength was observed in those water-cured at 20. Besides, in view of the autogenous shrinkage according to the curing condition, no particular change could be found in the final shrinkage. The compressive strength developed by UHPC according to the use of expansive and shrinkage-reducing agents reached values higher than 190 MPa in case of steam curing at $90^{\circ}C$. Shrinkage reduced by about 45% when using both expansive and shrinkage-reducing agents without difference according to the curing condition.

Exploring the Flexural Bond Strength of Polymer-Cement Composition in Crack Repair Applications (균열 보수용 폴리머 시멘트 복합체의 휨접착강도에 관한 연구)

  • Jo, Young-Kug
    • Journal of the Korea Institute of Building Construction
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    • v.24 no.1
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    • pp.23-34
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    • 2024
  • This research aims to assess the flexural bonding efficacy of polymer-cement composites(PCCs) in mending cracks within reinforced concrete(RC) structures. The study involved infilling PCCs into cement mortar cracks of varying dimensions, followed by evaluations of enhancements in flexural adhesion and strength. The findings indicate that the flexural bond performance of PCCs in crack repair is influenced by the cement type, polymer dispersion, and the polymer-to-binder ratio. Specifically, the use of ultra-high early strength cement combined with silica fume resulted in an up to 19.0% improvement in flexural bond strength compared to the application of ordinary Portland cement with silica fume. It was observed that the augmentation in flexural strength of cement mortar filled with PCCs was significantly more dependent on the depth of the crack rather than the width. Furthermore, PCCs not only acted as repair agents but also as reinforcement materials, enhancing the flexural strength to a certain extent. Consequently, this study concludes that PCCs formulated with ultra-high early strength cement, various polymer dispersions, silica fume, and a high polymer-to-binder ratio ranging from 60% to 80% are highly effective as maintenance materials for crack filling in practical settings.

An Evaluation of Elasticity Modulus and Tensile Strength of Ultra High Performance Concrete (강섬유 보강 초고성능 콘크리트의 탄성계수 및 인장강도 평가)

  • Ryu, Gum-Sung;Yoo, Sung-Won
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.3 no.3
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    • pp.206-211
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    • 2015
  • Recently, for UHPC (Ulta High Performance Concrete) which is researched actively, as the tensile strength is absolutely influenced on the content of steel fiber, in this paper, experiments of compressive strength, elasticity modulus and tensile strength were performed according to compressive strength and content of steel fiber as variables. By the test results, compressive strength, elasticity modulus and tensile strength are proportioned and have a good correlation and according to content of steel fiber, compressive and tensile strength are also proportioned and have a good correlation. In case of elasticity modulus, the difference between test and present design code is not large, so it is possible to adapt to present design code. On the other hand, in case of tensile strength, as there is no specification of present design code, new prediction equation is proposed by using nonlinear regression analysis and the proposed equation have a good correlation to test results.

Analysis of Flexural Behavior of Composite Beam with Steel Fiber Reinforced Ultra High Performance Concrete Deck and Inverted-T Shaped Steel with Tension Softening Behavior (인장연화거동을 고려한 강섬유 보강 초고성능 콘크리트 바닥판과 역T형 강재 합성보의 휨거동 해석)

  • Yoo, Sung-Won;Yang, In-Hwan;Jung, Sang-Hwa
    • Journal of the Korea Concrete Institute
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    • v.27 no.2
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    • pp.185-193
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    • 2015
  • Ultra high performance concrete (UHPC) has been developed to overcome the low tensile strengths and brittleness of conventional concrete. Considering that UHPC, owing to its composition and the use of steel fibers, develops a compressive strength of 180 MPa as well as high stiffness, the top flange of the steel girder may be superfluous in the composite beam combining a slab made of UHPC and the steel girder. In such composite beam, the steel girder takes the form of an inverted-T shaped structure without top flange in which the studs needed for the composition of the steel girder with the UHPC slab are disposed in the web of the steel girder. This study investigates experimentally and analytically the flexural behavior of this new type of composite beam to propose details like stud spacing and slab thickness for further design recommendations. To that goal, eight composite beams with varying stud spacing and slab thickness were fabricated and tested. The test results indicated that stud spacing running from 100 mm to 2 to 3 times the slab thickness can be recommended. In view of the relative characteristic slip limit of Eurocode-4, the results showed that the composite beam developed ductile behavior. Moreover, except for the members with thin slab and large stud spacing, most of the specimens exhibited results different to those predicted by AASHTO LRFD and Eurocode-4 because of the high performance developed by UHPC.

Experiment of Flexural Behavior of Composite Beam with Steel Fiber Reinforced Ultra High Performance Concrete Deck and Inverted-T Steel Girder (강섬유로 보강된 초고성능 콘크리트 바닥판과 역T형 강거더 합성보의 휨거동 실험)

  • Yoo, Sung-Won;Ahn, Young-Sun;Cha, Yeong-Dal;Joh, Chang-Bin
    • Journal of the Korea Concrete Institute
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    • v.26 no.6
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    • pp.761-769
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    • 2014
  • Ultra high performance concrete (UHPC) has been developed to overcome the low strengths and brittleness of conventional concrete. Considering that UHPC, owing to its composition and the use of steel fibers, develops a compressive strength of 180 MPa as well as high stiffness, the top flange of the steel girder may be superfluous in the composite beam combining a slab made of UHPC and the steel girder. In such composite beam, the steel girder takes the form of an inverted-T shaped structure without top flange in which the studs needed for the composition of the steel girder with the UHPC slab are disposed in the web of the steel girder. This study investigates experimentally and analytically the flexural behavior of this new type of composite beam to propose details like stud spacing and slab thickness for further design recommendations. To that goal, eight composite beams with varying stud spacing and slab thickness were fabricated and tested. The test results indicated that stud spacing running from 100 mm to 2 to 3 times the slab thickness can be recommended. In view of the relative characteristic slip limit of Eurocode-4, the results showed that the composite beam developed ductile behavior. Moreover, except for the members with thin slab and large stud spacing, most of the specimens exhibited results different to those predicted by AASHTO LRFD and Eurocode-4 because of the high performance developed by UHPC.