• Title/Summary/Keyword: tube bending

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Experimental Analysis of Large Size Concrete-Filled Glass Fiber Reinforced Composite Piles Subjected to the Flexural Compression (대구경 콘크리트 충전 복합소재 파일의 휨-압축 거동에 대한 실험적 분석)

  • Lee, Sung Woo;Choi, Sokhwan
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.29 no.5A
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    • pp.519-529
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    • 2009
  • Fiber reinforced composite materials have various advantages in mechanical and chemical aspects. Not only high fatigue and chemical resistance, but also high specific strength and stiffness are attained, and therefore, damping characteristics are beneficial to marine piles. Since piles used for marine structures are subjected to compression and bending as well, detailed research is necessary. Current study examine the mechanical behavior under flexural and/or compressive loads using concrete filled fiber reinforced plastic composite piles, which include large size diameter. 25 pile specimens which have various size of diameters and lengths were fabricated using hand lay-up or filament winding method to see the effect of fabrication method. The inner diameters of test specimens ranged from 165 mm to 600 mm, and the lengths of test specimens ranged from 1,350 mm to 8,000 mm. The strengths of the fill-in concrete were 27 and 40 MPa. Fiber volumes used in circumferential and axial directions are varied in order to see the difference. For some tubes, spiral inner grooves were fabricated to reduce shear deformation between concrete and tube. It was observed that the piles made using filament winding method showed higher flexural stiffness than those made using hand lay-up. The flexural stiffness of piles decreases from the early loading stage, and this phenomenon does not disappear even when the inner spiral grooves were introduced. It means that the relative shear deformation between the concrete and tube wasn't able to be removed.

Hydro-forming and Simulation of Cross Member Parts for Automotive Engine Cradle (차량 엔진크레들용 크로스멤버 부품의 하이드로-포밍가공 및 해석)

  • Kim, Kee-Joo;Lee, Yong-Heon;Bae, Dae-Sung;Sung, Chang-Won;Baik, Young-Nam;Sohn, Il-Seon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.2
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    • pp.98-103
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    • 2009
  • The environment and energy related problem has become one of the most important global issues in recent years. One of the most effective ways of improving the fuel efficiency of automobiles is the weight reduction. In order to obtain this goal the hydroforming technology has been adapting for the high strength steel and its application is being widened. In present study, the chassis components (mainly cross members of engine cradle) simulation and development by hydroforming technology to apply high strength steel having tensile strength of 440 MPa grade is studied. In the part design stage, it requires feasibility study and process design aided by CAE (Computer Aided Design) to confirm hydroformability in details. Overall possibility of hydroformable chassis parts could be examined by cross sectional analyses. Moreover, it is essential to ensure the formability of tube material on every forming step such as pre-bending, performing and hydroforming. In the die design stage, all the components of prototyping tool were designed and interference with press was investigated from the point of geometry and thinning.

Study on the Cyclic Seismic Testing of U-shape Hybrid Composite Beam-to-Composite Column Connections (신형상 U형 하이브리드 합성보와 기둥 접합부의 내진성능에 관한 연구)

  • Kim, Sung Bae;Kim, Sang Seup;Ryu, Deog Su
    • Journal of Korean Society of Steel Construction
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    • v.25 no.1
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    • pp.47-59
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    • 2013
  • This study that is a successive secondary study right after the primary bending strength test of a new form of U-shape hybrid composite beam is a cyclic seismic test of U-shape hybrid composite beam and column conncetion. Three specimens are built for the variables which are kinds of columns, depth of beam, continuity or discontinuity of upper plate of beam, and a number of steel bars of end-beam. Kinds of columns are a reinforcement concrete column and a ACT column of CFT shape, and beam depth are 300, and 500 mm. Detail of connection is bolt connection with using a short bracket that is commonly use. As the result, deformability of 2~4% is ensured the floor displacement angle. If it is the negative moment, the maximum moment shows that its capacity is above the nominal moment.

Fatigue Safe Life Analysis of Helicopter Bearingless Rotor Hub Composite Flexbeam (헬리콥터 무베어링 로터 허브 복합재 유연보 피로 안전수명 해석)

  • Kim, Taejoo;Kee, Youngjoong;Kim, Deog-Kwan;Kim, Seung-Ho
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.41 no.7
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    • pp.561-568
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    • 2013
  • After we designed Bearingless rotor hub system for 7,000lb class helicopter, flexbeam fatigue analysis was conducted for validation of requirement life time 8,000 hours. sectional structural analysis method applying elastic beam model was used. Fatigue analysis for two sections of flexbeam which were expected to weak to fatigue damage from result of static analysis was conducted. Extension, bending and torsion stiffness of flexbeam section shape was calculated using VABS for structure analysis. S-N curve of two composite material which composed flexbeam was generated using wohler equation. Load analysis of bearingless rotor system was conducted using CAMRAD II and load analysis result was applied HELIX/FELIX standard load spectrum to generate bearingless rotor system load spectrum which was used flexbeam fatigue safe life analysis.

Stability Analysis of Vertical Pipeline Subjected to Underground Excavation (지하공간 굴착에 따른 수직파이프 구조물의 안정성해석)

  • 김종우
    • Tunnel and Underground Space
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    • v.10 no.4
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    • pp.533-543
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    • 2000
  • Deformation behavior and stability of vertical pipeline subjected to underground excavation have been studied by means of numerical analysis. Vortical ground displacements cause the pipe to be compressed, while horizontal ones cause it to be bent. In that region the vertical pipeline meets with the induced compressive stress and bending stress. In addition horizontal rock stress subjected to underground excavation may press the tube in its radial direction and it finally produces the tangential stress of pipe. In this study active gas well system is considered as an example of vertical pipelines. Factor analysis has been conducted which has great influence on the pipeline behavior. Three case studies are investigated which have the different pillar widths and gas well locations in pillar. For example, where overburden depth is 237.5 m and thickness of coal seam is 2.5 m, chain pillar of 45.8 m width in the 3-entry longwall system is proved to maintain safely the outer casing of gas welt which is made of API-55 steel, 10$\frac{3}{4}$ in. diameter and 0.4 in. thickness. Finally an active gas well which was broken by longwall mining is analyzed, where the induced shear stress turn out to exceed the allowable stress of steel.

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P-M Interaction Curve for Square CFTs with High-Strength Concrete (고강도 콘크리트를 사용한 각형 CFT 기둥의 축력-모멘트 상관곡선)

  • Choi, Young Hwan;Kim, Kang Su;Choi, Sung Mo;Lee, Sangsup
    • Journal of Korean Society of Steel Construction
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    • v.19 no.6
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    • pp.575-585
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    • 2007
  • In this study, a new design equation was presented for square CFTs with high-strength concrete subjected to axial compression and bending. In a previous study, a design equation for square CFTs with normal strength concrete was proposed. A parametric study by fiber analysis was performed taking the width-to-thickness ratio (b/t) and the relative concrete strength to the yield strength of the steel tube (fck/Fy) as the main parameters of this study to determine the maximum moment and the axial load at the maximum moment. A new constitutive model for concrete was adopted for fiber analysis in order to take into account the effect of high-strength concrete. The results of the parametric study were embedded into the method which was presented in the previous study to formulate a new design equation that can be easily used for estimating the strength of square CFTs with high-strength concrete.

Member Utilization Concept Design for Hollow Circular Section Multi-column Tower Subjected to 10MW Level Wind Turbines (10MW급 풍력발전용 원형강관 멀티기둥타워의 부재유용도 개념설계)

  • Kim, Kyungsik;Kim, Mi Jin
    • Journal of Korean Society of Steel Construction
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    • v.29 no.3
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    • pp.205-215
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    • 2017
  • This study presents an example of conceptual design for hollow circular section multi-column tower system subjected to 10MW level wind load by introducing a method based on member utilization that examine both structural stability and economical efficiency. The basic assumptions for the proto type of a multi-column tower that can replace a single-cylinder tower were suggested and structural models were constructed following the assumptions and analyzed for identifying member forces. Based on the calculated member strengths and acting loads, the member utilization of the proposed multi-column tower structures were calculated for axial force, shear, bending and torsion and evaluaed for suitability as a wind tower. Design parameters such as steel tube dimensions, slenderness ratio, and number of floors for braces was proposed in the acceptable range of member utilization for conceptual design of multi-column wind towers.

A Study on Detection of a Critical Spot and the Securing Safety Method of CFRP Bicycle Forks by Finite Element Method (유한요소법을 이용한 CFRP 자전거 포크의 취약부 탐색 및 안전성 확보 방안 연구)

  • Lee, Su-Yeong;Lee, Nam Ju;Choi, Ung-Jae;Kim, Hong Seok;Shin, Ki-Hoon;Cheong, Seong-Kyun
    • Journal of the Korean Society of Safety
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    • v.31 no.6
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    • pp.1-5
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    • 2016
  • A bicycle is one of the most popular sporting goods in view of a sport activity and a human health. Metallic materials such as steel, aluminum, etc. were mainly used to the bicycle fork in the past. Nowadays, the carbon fiber reinforced composite materials are widely used to the manufacturing of a bicycle fork to reduce the weight and to increase the efficiency. Safety is a most important design parameter of a bicycle fork even if the weight and cost reduction are important. Bicycle failure may happen at the critical spot of a bicycle fork and cause the accident. In this paper, the composite bicycle fork will be analyzed to secure the safety and detect a critical spot by using the finite element method with Tsai-Wu failure criterion. The stress data were obtained for the laminated composites with various number of plies and fiber orientation under the bending load. Thus, design concept of a bicycle fork was proposed to secure the safety of a bicycle. The finite element analysis results show that the connection area between a steer tube and a fork blade is critical spot, and 75 or more layers of 0 degree are needed to secure the safety of a bicycle fork.

Development of Evaluation Technique of High Temperature Creep Characteristics by Small Punch-Creep Test Method (ll) - Boiler Header - (Sp-Creep 시험에 의한 고온 크리프 특성 평가 기술 개발(ll) - 보일러 헤더 -)

  • Baek, Seung-Se;Lee, Dong-Hwan;Ha, Jeong-Su;Yu, Hyo-Seon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.1
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    • pp.55-60
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    • 2002
  • For the development of a new creep test technique, the availability of SP-Creep test is discussed for 1Cr-0.5Mo boiler header material. And some results are also compared with those of 2.25Cr- 1Mo steel which widely uses as boiler superheater tube. The results can be summarized as follows. The load exponents(n) obtained by SP-Creep test for 1Cr-0.5Mo steel are decreased with increasing creep temperature and the values are 15.67, 13.89, and 17.13 at 550$^{circ}C$ ,575$^{circ}C$ and 600$^{circ}C$, respectively. The temperature dependence of the load exponent is given by n = 107.19 - 0.1108T. This reason that load exponents show the extensive range of 10∼16 is attributed to the fine carbide such as M$_{23}$C$_{6}$ in lath tempered martensitic structures. At the same creep condition, the secondary creep rate of 1Cr-0.5Mo steel is lower than the 2.25Cr-1Mo steel1 due to the strengthening microstructure composed by normalizing and tempering treatments. Through a SEM observation, it can be summarized that the primary, secondary, and tertiary creep regions of SP-Creep specimen are corresponding to plastic bending, plastic membrane stretching, and plastic instability regions among the deformation behavior of four steps in SP test, respectively.y.

Fabrication of Continuously Porous Alumina Bodies by Multi-Extrusion Process and their In-vitro and In-vivo Study for Biocompatibility (다중압출공정을 이용한 알루미나 연속다공질체 제조 및 그의 생체친화성 평가를 위한 In-vitro, In-vivo 실험)

  • 강인철;조순희;송호연;이병택
    • Journal of the Korean Ceramic Society
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    • v.41 no.7
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    • pp.560-566
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    • 2004
  • To fabricate the continuously porous alumina bodies by multi-extrusion process, carbon powder and ethylene vinyl acetate were used as a pore forming agent and a binder, respectively. As the change of extrusion pass number, reduction ratio as well as the volume fraction of core and tube, the porous alumina bodies having various kind of pore size and porosity could be obtained. The porous bodies showed continuous pore shape, high specific surface as well as high bending strength, which were compared with those of commercial alumina bodies. In-vitro study was carried out using MG-63 osteoblast cells to investigate of their biocompatibility. As a result, the cells grew well on top and bottom as well as inside surface of pore. From the result of in-vivo study of 3-dimensional porous alumina bodies using rats, it was confirmed that any inflammatory response was not found in the subcutaneous tissue around porous body. Also the porous bodies removed from the rats were fully covered with well-developed fibrous tissues and showed the formation of new capillary blood vessels.