• Title/Summary/Keyword: tool monitoring technique

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Automated measurement of tool wear using an image processing system

  • Sawai, Nobushige;Song, Joonyeob;Park, Hwayoung
    • 제어로봇시스템학회:학술대회논문집
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    • 1995.10a
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    • pp.311-314
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    • 1995
  • This paper presents a method for measuring tool wear parameters based on two dimensional image information. The tool wear images were obtained from an ITV camera with magnifying and lighting devices, and were analyzed using image processing techniques such as thresholding, noise filtering and boundary tracing. Thresholding was used to transform the captured gray scale image into a binary image for rapid sequential image processing. The threshold level was determined using a novel technique in which the brightness histograms of two concentric windows containing the tool wear image were compared. The use of noise filtering and boundary tracing to reduce the measuring errors was explored. Performance tests of the measurement precision and processing speed revealed that the direct method was highly effective in intermittent tool wear monitoring.

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Non-contact damage monitoring technique for FRP laminates using guided waves

  • Garg, Mohit;Sharma, Shruti;Sharma, Sandeep;Mehta, Rajeev
    • Smart Structures and Systems
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    • v.17 no.5
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    • pp.795-817
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    • 2016
  • A non-contact, in-situ and non-invasive technique for health monitoring of submerged fiber reinforced polymers (FRP) laminates has been developed using ultrasonic guided waves. A pair of mobile transducers at specific angles of incidence to the submerged FRP specimen was used to excite Lamb wave modes. Lamb wave modes were used for comprehensive inspection of various types of manufacturing defects like air gaps and missing epoxy, introduced during manufacturing of FRP using Vacuum Assisted Resin Infusion Molding (VARIM). Further service induced damages like notches and surface defects were also studied and evaluated using guided waves. Quantitative evaluation of transmitted ultrasonic signal in defect ridden FRPs $vis-{\grave{a}}-vis$ healthy signal has been used to relate the extent of damage in FRPs. The developed technique has the potential to develop into a quick, real time health monitoring tool for judging the service worthiness of FRPs.

밀링가공에서 이미지 프로세싱을 이용한 다인공구의 파손검출기법 개발(ㅣ)

  • 사승윤;최영규;김영일;홍윤석;유봉환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.04b
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    • pp.92-96
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    • 1993
  • Modern NC machine tools require a more and more exact monitoring and control of cutting process. A very important parameter is tool wear used to optimize cutting data and to change tools at the right time. In this study, a real-time multi-tool fracture method is proposed for measuring crater from fringe patterns generated by uni-shadow-moire. An optical technique using laser for non-contact measurement of tool fracture is presented. The technology in which the tool is illuminated by a beam of He-Ne laser and then the image of tool fracture CCD camera.

Intraoperative Transcranial Doppler Monitoring (수술중 경두개 초음파 집중감시)

  • Seo, Dae Won
    • Annals of Clinical Neurophysiology
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    • v.1 no.1
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    • pp.70-75
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    • 1999
  • Trancranial Doppler(TCD) monitoring is a new application of ultrasonography which allows the nonivasive detection of blood flow velocity in the horizontal (M1) segment of the middle cerebral artery (MCA) and detects microembolic phenomena in the cerebral circulation. Recent studies emphasized the potential of using this technique in vascular surgery (carotid endarterectomy, cardiopulmonary bypass), interventional and intensive care setting. Although the disparity between CBF and blood flow velocity and number of microemboli could be used to prevent cerebral ischemic and embolism based on clinical studies. A reduction of more than 60% of MCA can reflex hemodynamic ischemic state and acoustic feedback of high intensity transient signals(HITS) from the TCD monitoring unit has a direct influence on surgical technique. TCD monitoring can immediately provide information about thromboembolism and hemodynamic changes, which may be a useful tool in the study and prevention of stroke.

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Study on a Model-based Design Technique for Monitoring and Control of a Vehicle Cluster (자동차 클러스터의 감시 및 제어를 위한 모델기반설계 기법 연구)

  • Kim, Dong Hun
    • Journal of the Korean Institute of Intelligent Systems
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    • v.27 no.1
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    • pp.35-41
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    • 2017
  • This paper presents the development of a monitoring and control system for a vehicle cluster using a model-based design technique. For MBD(model-based design), MATLAB GUI(Graphic User Interface), M programs, simulink, state flow, and tool boxes are used to monitor a number of data such as warning, interrupts, and etc. connected to a real vehicle cluster. As a monitoring tool, a PC(Personal Computer) station interworks with the real vehicle cluster through the interface commands of tool boxes. Thus, unlike existing text-based designs, the MBD based vehicle cluster system provides very easy algorithm updates and addition, since it offers a number of blocks and state flow programs for each functional actions. Furthermore, the proposed MBD technique reduces the required time and cost for the development and modification of a vehicle cluster, because of verification and validation of the cluster algorithm on the monitor through a PC.

Optical In-Situ Plasma Process Monitoring Technique for Detection of Abnormal Plasma Discharge

  • Hong, Sang Jeen;Ahn, Jong Hwan;Park, Won Taek;May, Gary S.
    • Transactions on Electrical and Electronic Materials
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    • v.14 no.2
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    • pp.71-77
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    • 2013
  • Advanced semiconductor manufacturing technology requires methods to maximize tool efficiency and improve product quality by reducing process variability. Real-time plasma process monitoring and diagnosis have become crucial for fault detection and classification (FDC) and advanced process control (APC). Additional sensors may increase the accuracy of detection of process anomalies, and optical monitoring methods are non-invasive. In this paper, we propose the use of a chromatic data acquisition system for real-time in-situ plasma process monitoring called the Plasma Eyes Chromatic System (PECS). The proposed system was initially tested in a six-inch research tool, and it was then further evaluated for its potential to detect process anomalies in an eight-inch production tool for etching blanket oxide films. Chromatic representation of the PECS output shows a clear correlation with small changes in process parameters, such as RF power, pressure, and gas flow. We also present how the PECS may be adapted as an in-situ plasma arc detector. The proposed system can provide useful indications of a faulty process in a timely and non-invasive manner for successful run-to-run (R2R) control and FDC.

Observation and Analysis of Shoreline Changes Using the Remote Unmanned Automatic Camera Monitoring System (원격 무인 자동 영상 관측 시스템을 활용한 해안선 변화 관측 및 분석)

  • 김태림
    • Korean Journal of Remote Sensing
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    • v.19 no.2
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    • pp.99-106
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    • 2003
  • The shoreline changes were observed and analysed using the video image by a remote unmanned automatic camera monitoring system installed at Haeundae beach of Busan City. In order to analyse quantitatively the shoreline changes caused by waves and tides, the image averaging technique and the rectification technique for obliquely acquired image were applied to the video image during the typhoon Bart in September, 1999. The results showed that the camera monitoring system can be used as a very cost effective and efficient tool for monitoring shorelines which change continuously due to waves and tides.

An Experimental Study on the Detection of Tool Failure Using Telemetering Technique (텔레미터링기법을 이용한 공구 파손 검출에 관한 실험적 연구)

  • Kim, W.S.;Lee, J.H.;Kim, D.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.11
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    • pp.100-105
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    • 1996
  • In this paper presents a new technique (stain-telemetering) for detection of coated tool failure in face milling processes. In the cutter body, the strain signals received from the transmitter are transformed into frequency modulation(FM) signals in face milling processes. The receive which is placed near by the Vertical milling machine receives the FM signals, then the signals are sent to a computer, which shows the tool failure. In this paper, A on-line monitoring of the tool failure detection system based on the strain-telemetering apparatus has been represented.

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Analysis of Tool Wear in Sheet Metal Shearing (판재 전단 가공에서 금형의 마멸 해석)

  • 고대철;김태형;김병민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.805-810
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    • 1997
  • In this paper the technique to predict tool were theoretically in the sheet metal shearing process is suggested. The were in sheet metal tool affects the tolerances of final parts, metal flows and costs of processes. In order to predict the tool were the deformation of workpiece during the process is analyzed by using non-isothermal finite element program. The ductile fracture criterion and the element kill method are also used to estimate if and where a fracture will occur and to investigate the features of the sheared surface in shearing process. Results obtained form finite element simulation such as node velocities and node forces are transformed into sliding velocity and normal pressure on tool monitoring points respectively. The monitoring points are automatically generated and the were rates on these points are accumulated during a process. It is assumed that the wear depth on the tool surface are linear function of the lot sizes based upon the known experimental results. The influence of clearance between die and punch upon tool wear is were is also discussed during the process.

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Health Monitoring for Large Structures using Brillouin Distributed Sensing

  • Thevenaz, L.;Chang, KT.;Nikles, M.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.25 no.6
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    • pp.421-430
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    • 2005
  • Brillouin time-domain analysis in optical fibres is a novel technique making possible a distributed measurement of temperature and strain over long distance and will deeply modify our view about monitoring large structures, such as dams, bridges, tunnels and pipelines, Optical fibre sensing will certainly be a decisive tool for securing dangerous installations and detecting environmental and industrial threats.