• Title/Summary/Keyword: thickness swelling linear expansion

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Dimensional Stability of Cement-Bonded Boards Manufactured with Coffee Chaff

  • AJAYI, Babatunde
    • Journal of the Korean Wood Science and Technology
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    • v.34 no.5
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    • pp.52-58
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    • 2006
  • Coffee chaff for manufacturing of the 6 mm thick cement-bonded boards was obtained from a coffee processing industry at Omuo-Ekiti, in Ekiti State, Nigeria. Boards were produced with three levels of cement to coffee chaff ratio of 1.5:1, 2.5:1 and 3.5:1; and at three levels of mixing curing reagent of 2.0%, 2.5% and 3.0%. Three dimensional properties of thickness swelling (TS), water absorption (WA) and linear expansion (LE) were investigated after 48 hours immersion in water. The mean values obtained for TS, WA and LE ranged from 0.46% to 1.47%, from 11.52% to 24.00%, from 0.19% to 0.35%, respectively. The most dimensionally stable boards were produced at the highest mixing levels of curing reagent and cement to coffee chaff ratio of 3.0% and 3.5:1, respectively. The coffee chaff is suitable as raw material for the manufacture of cement-bonded composites and it would be able to stimulate and activate the use of other agro-byproducts for the manufacture of value-added panels.

Linear Expansion and Durability of a Composite Boards (MDF Laminated Using Three Selected Wood Veneers) against Drywood Termites

  • CAHYONO, Tekat Dwi;YANTI, Hikma;ANISAH, Laela Nur;MASSIJAYA, Muh Yusram;ISWANTO, Apri Heri
    • Journal of the Korean Wood Science and Technology
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    • v.48 no.6
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    • pp.907-916
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    • 2020
  • This research was conducted to investigate the linear expansion and resistance properties of a composite board (com-ply). This board was made of medium-density fiberboard (MDF) laminated using avocado (Persea americana), mahogany (Swietenia mahogani), and pine (Pinus merkusii) veneers. These three types of veneers were laminated on both surfaces of the MDF using adhesives, namely, epoxy and isocyanate. Glue (250 g·m-2) was spread on the surface, followed by cold press for 3 h with an applied pressure of 15 kg·cm-2. The research result revealed that com-ply exhibited an increased dimensional stability compared with MDF, indicated by reduction in water absorption, thickness swelling, and linear expansion. The com-ply made of the pine veneer and isocyanate adhesive exhibited high density, water absorption, thickness swelling, and screw withdrawal load. The com-ply that exhibited the strongest resistance to drywood termite attacks was the one made of the mahogany veneer and isocyanate adhesive. Moreover, the com-ply that exhibited the biggest weight loss (3.6 %) was made of the pine veneer and epoxy adhesive. The results of this research may facilitate in manufacturing com-ply using the selected veneer and adhesive without the application of hot press.

Studies on Manufacture of Hanji(Korean Paper) Sludge·Wood Particle Composite - I. Physical Properties of Hanji(Korean Paper)Sludge·Wood Particle Composite (한지(韓紙) 슬러지·목재(木材) 파티클 복합(複合)보드의 제조연구(製造硏究) - I. 한지(韓紙) 슬러지·목재(木材) 파티클 복합(複合)보드의 물리적(物理的) 성질(性質))

  • Lee, Phil-Woo;Lee, Hak-Lae;Son, Jung-Il
    • Journal of the Korean Wood Science and Technology
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    • v.29 no.2
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    • pp.109-117
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    • 2001
  • This research was carried out to develop the Hanji(Korean paper) sludge wood particle composite utilizing the waste sludges occurring from the making process of Hanji(Korean paper). In the research, four mixing ratios of white or black sludge to wood particle(10:90, 20:80, 30:70, and 40:60), three types of the resin adhesives(PMDI, urea and phenol resin) and three levels of the densities(0.60, 0.75 and 0.90) were designed to investigate the physical properties of Hanji(Korean paper) sludge wood particle composite. The linear expansion of Hanji(Korean paper) sludge wood particle composite was not always increased, compared to control boards. For thickness swelling, PMDI-bonded composites had the lowest value, and thickness swelling of composite was generally decreased with the increase of Hanji sludge. The water absorption of white sludge wood particle composite had no tendency, hut that of black sludge wood particle composite was decreased with an increase of mixing ratio of Hanji sludge.

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Fundamental Properties of Composite Board Made with Oriented Strand Board and Three Different Species of Veneer

  • Yanti, Hikma;Massijaya, Muh Yusram;Cahyono, Tekat Dwi;Novriyanti, Eka;Iswanto, Apri Heri
    • Journal of the Korean Wood Science and Technology
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    • v.47 no.2
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    • pp.239-248
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    • 2019
  • This research presents an improvement of the physical and mechanical properties of composite board (com-ply) made of Oriented Strand Board (OSB) coated with wood veneer of Pine (Pinus merkusii), Avocado (Persea Americana) and Mahogany (Swietenia mahogany). 1.5 mm thick veneers of those three wood types were adhered to the surface of OSB using two adhesive types: epoxy and isocyanate. The adhesive with the glue spread of $250g\;m^{-2}$ applied using single glue line was spread and then cold pressed with the pressure of $15kg\;cm^{-2}$ for 3 hours. The research result showed an improving dimension stability of com-ply, but not found on all parameters of physical property test. The moisture content seemed to be influenced by the com-ply type, yet not related to its thickness swelling, water absorption and linear expansion. The exception took place in the parallel linear expansion when immersed for 2 hours. The highest to the lowest increases of MOE and MOR were consecutively found on OSB coated with wood veneer of Pine, Mahogany and Avocado. However, the increases were statistically insignificant. The highest increasing screw hold power was found at the com-ply type AE (avocado veneer and epoxy adhesive) that was by 28%.

Effect of Press Temperature and Time on Physical Properties of Larch Particleboard (압체온도(壓締温度)와 시간(時間)이 낙엽송(落葉松) 파티클 보오드의 물리적(物理的) 특성(特性)에 미치는 영향(影響))

  • Lee, Phil Woo;Chung, Gyun
    • Journal of Korean Society of Forest Science
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    • v.63 no.1
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    • pp.12-20
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    • 1984
  • This research was performed to estimate the properties of particleboard based on the press time and temperature which was made of chip of larch that grows in Korea. The results in this study were as follows: 1) Even though the chips, 1:1-35 ratio between length and thickness, are relatively bad condition, the surface smoothness that can easily spread the adhesive evenly and thoroughly and bonding ability of chips can give proper physical properties. 2) It shows more mechanical properties at the press time of 10 min. in MOR (Modulus of Rupture), MOE (Modulus of Elasticity) and SHA (Screw Holding Ability). 3) It is not significant according to the press time 20 min. in MOR, IBS (Internal Bonding Strength) and SHA, for the reciprocal actions between the accelerating aging effect of chip and the softening effect of adhesion are occured. 4) IBS is rising according to the increasing temp at the press time of 10 min. Because it needs to transfer the plate heat to make the proper hardening temp. In the layer. 5) The heat treatment effects have greatly influenced the stahility of dimension by falling the absorption, anisotropy and inhomegenity. As a result of these the values of thickness and linear expansion ratio were respectively dropped by the increase of press temp and the time and so did absorption.

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Physical and Mechanical Properties of Sludge-Particle Board Manufactured by Composition Types and Composition Ratios from Mixed or Layered Paper Sludge and Wood Particle (구성형태(構成形態)와 구성비율별(構成比率別)로 제조(製造)한 슬러지-파티클보드의 물리적(物理的) 및 기계적(機械的) 성질(性質))

  • Lee, Phill-Woo;Yoon, Hyoung-Un
    • Journal of the Korean Wood Science and Technology
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    • v.24 no.1
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    • pp.17-26
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    • 1996
  • This research was accomplished to evaluate possibility of using paper sludge for the raw materials of wood based panel products. The experimental panels were manufactured by four mixed ratios, the proportion of paper sludge to wood particle: 20:80, 30:70, 40:60, 50:50% (oven dry weight basis) and by three composition types, sludge-particle mixed board, three layered sludge-particle board and three layered particle board. They were tested mechanical (bending strength and internal bond) and physical properties (water absorption, thickness swelling and linear expansion). From the results they were shown that bending strength of mixed and three layered sludge-particle board were decreased with increasing of composition ratios of sludge. And the mechanical and physical properties of the boards of three layered composition types have superior to those of mixed composition type. Although composition ratios of sludge increased, the internal bond strength and dimensional stability of sludge-particle board not decreased quantitatively. We concluded that the mechanical and physical properties of three layered sludge-particle board were similar w those of three layered particle-board (control) made by our laboratory design. Therefore, it was recognized that paper sludge can be used as potential raw material in particle-board manufacturing industry.

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Comparative Studies on Physical and Mechanical Properties of Domestic Wood-Based Panels (국산목질판상재료(國産木質板狀材料)의 물리적(物理的) 및 기술적성질(機械的性質)에 관(關)한 비교연구(比較硏究))

  • Lee, Phil-Woo
    • Journal of the Korean Wood Science and Technology
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    • v.18 no.2
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    • pp.67-78
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    • 1990
  • This study was performed to determine the characteristics of physical and mechanical properties of domestic wood based materials; plywood, particleboard, medium density fiberboard. Main items of tested properties were panel size, moisture content, water absorption, linear expansion and thickness swelling, glue bond shear strength, bending properties(stress at proportional limit, modulus of rupture. modulus of elasticity), tensile strength, screw holding strength, and internal bond as neccessary. the results were discussed mainly with Korean Standards. The obtained conclusions are as follows; 1. Length and width of 3mm thin plywood(3-ply) and 12mm thick plywood(7-ply) were satished with KS-standard, but thicknesses of these panels were not- passed tolerance limit except one of eight makers. 2. Length and width of particleboard and medium density fiberboard were greater than the tolerance limit value of KS standard, but the thicknesses of these panels were passed this value. 3. Moisture contents of 12mm thick and 3mm thin plywood were satisfied with KS-standard except one mill made 3mm thin plywood. 4. Moisture absortion of plywood was not passed tolerance limit of KS-standard but particleboard was satisfied with this standard value. 5. Dry and wet shear strengths in glue bond of 3mm thin plywood were not reached to KS-standard, but those of 12mm thick plywood were sufficiently satisfied with KS standrad. 6. Modulus of ruptures, parallel to grain and perpendicular to grain of plywood, and particleboard and medium density fiberboard were satisfied with KS-standard. 7. Tensile strengths, parallel to grain and perpendicular to grain of plywood were satisfied with allowance stress of US product standard PS 1-74. 8. Screw holding strength of particleboard was not reached to KS standard, but internal bond was satisfied with KS standard.

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Studies on Manufacture of Thin Composite Panel for Substitute Use of Plywood (I) - On the Optimum Manufacturing Condition of Composites - (합판대용(合板代用) 박판상(薄板狀) 복합재(複合材) 제조(製造)에 관(關)한 연구(硏究) (I) - 복합재(複合材) 제조(製造)의 최적조건(最適條件)에 관(關)하여 -)

  • Lee, Phil-Woo
    • Journal of the Korean Wood Science and Technology
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    • v.23 no.2
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    • pp.55-69
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    • 1995
  • The primary objective of this research was to investigate optimum manufacturing condition of thin composite panels composed of sawdust, polyethylene film and polypropylene net. At the study the experiment was designed to make thin board in which sawdust offers effectiveness as core composing material, polyethylene as adhesive with added urea resin, and polypropylene as stiffness and flexibility in the composition panel. 100 types of thin composite panels were manufactured according to press-lam and mat-forming process of various hot pressing conditions(pressure, temperature and time). They were tested and compared with control boards on bending properties(MOR, MOE, SPL, WML), internal bond strength, thickness swelling, linear expansion and water absorption. At the same time the visual inspections of each types of panels were accomplished. The physical and mechanical properties of composite types passed by visual inspection were analyzed by Tukey's studentized range test. From the statistical analysis, the optimum manufacturing condition of thin composite panels were selected. Compared with two manufacturing processes, mat-forming process performed better than press-lam process in all tested properties. The optimum manufacturing conditions resulted from the experiment and statistical analysis were able to determine as following: the press temperature was shown the most good result at 130$^{\circ}C$ in mat forming process and 140$^{\circ}C$ press lam process, the press time 4 min in both processes, but the press pressure was 25-10kg/$cm^2$ in mat forming and 15k/$cm^2$ press lam process.

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Thin Hardboard Manufacture from Waste Lignocellulosic Papers as Overlay Substitutes in Low Grade Plywood and Particle Board Panels(I) (고지로부터 저급합판 및 파아티클보오드 표면단판으로 사용될 수 있는 박판 하아드보오드의 제조(I))

  • Lee, Byung-Guen;Lee, Sang-Yeob
    • Journal of the Korean Wood Science and Technology
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    • v.22 no.4
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    • pp.19-25
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    • 1994
  • The purpose of this study was to determine the technical feasibility of making 3-dimensional thin hardboard panels for overlay substitutes of low grade particleboard and plywood panels. Experimental studies were directed at assembling bench-top apparatus, learning the characteristics of different types of lignocellulosic waste papers, for making thin hardboard with several combinations of them with and without resin addition. The raw materials used are waste corrugated cartons, cereal boxes, and old magazines which contain substantial amount of lignin in it. The experimental results showed that satisfactory thin(0.21~0.16cm) hardboard could be made from the residential mixed waste papers that have selected properties comparable to commercial 0.32cm hardboard. The significant mixing ratio effect of the waste papers was present on the thickness swelling, water absorption, linear expansion, and modulus of elasticity including Taber abrasion tests of the thin hardboard made. The mixing ratio of waste papers and resin in the thin hardboard prominently affected the specific gravity of it, which led to affect modulus of elasticity and those physical properties sensitively. And it was shown that the hardboard containing those physical properties can be used for overlay substitutes of low grade plywood and particleboard panels.

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