• Title/Summary/Keyword: thickness strain distribution

Search Result 253, Processing Time 0.022 seconds

Experimental and numerical studies on mechanical behavior of buried pipelines crossing faults

  • Zhang, Dan F.;Bie, Xue M.;Zeng, Xi;Lei, Zhen;Du, Guo F.
    • Structural Engineering and Mechanics
    • /
    • v.75 no.1
    • /
    • pp.71-86
    • /
    • 2020
  • This paper presents a study on the mechanical behavior of buried pipelines crossing faults using experimental and numerical methods. A self-made soil-box was used to simulate normal fault, strike-slip fault and oblique slip fault. The effects of some important parameters, including the displacement and type of fault, the buried depth and the diameter of pipe, on the deformation modes and axial strain distribution of the buried pipelines crossing faults was studied in the experiment. Furthermore, a finite element analysis (FEA) model of spring boundary was developed to investigate the performance of the buried pipelines crossing faults, and FEA results were compared with experimental results. It is found that the axial strain distribution of those buried pipelines crossing the normal fault and the oblique fault is asymmetrical along the fault plane and that of buried pipelines crossing the strike-slip fault is approximately symmetrical. Additionally, the axial peak strain appears near both sides of the fault and increases with increasing fault displacement. Moreover, the axial strain of the pipeline decreases with decreasing buried depth or increasing ratios of pipe diameter to pipe wall thickness. Compared with the normal fault and the strike-slip fault, the oblique fault is the most harmful to pipelines. Based on the accuracy of the model, the regression equations of the axial distance from the peak axial strain position of the pipeline to the fault under the effects of buried depth, pipe diameter, wall thickness and fault displacement were given.

A Study on Elliptical Cup Drawing of Yoke products, Automobile (자동차 TOKE 제품의 타원용기 성형에 관한 연구)

  • 박동환;배원락;박상봉;강성수
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2000.11a
    • /
    • pp.385-388
    • /
    • 2000
  • During the deep drawing process an initially flat blank is clamped between the die and the blank holder after which the punch moves down to deform the clamped blank into the desired shape. In general, sheet metal forming may involve stretching, drawing, bending or various combinations of those basic modes of deformation. The deformation problems of sheet metal working involve non-linearity in geometry and material. In this work, The punch load and thickness strain of electro-galvanized sheet steel (SECD) for elliptical deep drawing are examined under the various process conditions including, punch shape radius, die shape radius. The changes of punch load and thickness strain distribution of the deformed elliptical cup are affected by the size of each die shape radius.

  • PDF

Formability of deep drawing process for L-shape cross section (L형 단면 딥드로잉 가공에서의 성형성)

  • 김상진;양대호;서대교
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 1996.03b
    • /
    • pp.16-22
    • /
    • 1996
  • Two kinds of blank shapes, optimum and square, are adopted to investigate formbility. Optimum blank shape is determined to construct an L-shape cup with uniform height and without flange part. For this purpose , rigid-plastic FEM analysis is applied with backward tracing technique. Maximum cup detph and strain distribution are measured experimetally for the products of the two kinds of blank shapes, which are optimum and square.It is confirmed that deeper cup without severe thickness reduction can be obtained fro the optimum shape.

  • PDF

Modeling of Mechanical Behavior of Microcantilever due to Intrinsic Strain during Deposition

  • Kim Sang-Hyun;Mani Sathyanarayanan;Boyd James G. IV
    • Journal of Mechanical Science and Technology
    • /
    • v.20 no.10
    • /
    • pp.1646-1652
    • /
    • 2006
  • A model of mechanical behavior of microcantilever due to intrinsic strain during deposition of MEMS structures is derived. A linear ordinary differential equation is derived for the beam deflection as a function of the thickness of the deposited layer. Closed-form solutions are not possible, but numerical solutions are plotted for various dimensionless ratios of the beam stiffness, the intrinsic strain, and the elastic moduli of the substrate and deposited layer. This model predicts the deflection of the cantilever as a function of the deposited layer thickness and the residual stress distribution during deposition. The usefulness of these equations is that they are indicative of the real time behavior of the structures, i.e. it predicts the deflection of the beam continuously during deposition process.

Estimation of Hardfacing Material and Thickness of STD61 Hot-Working Tool Steels Through Three-Dimensional Heat Transfer and Thermal Stress Analyses (3 차원 열전달/열응력 해석을 통한 STD61 열간 금형강의 하드페이싱 재료 및 두께 예측)

  • Park, Na-Ra;Ahn, Dong-Gyu
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.38 no.4
    • /
    • pp.427-436
    • /
    • 2014
  • The goal of this paper is to estimate proper hardfacing material and thickness of STD61 hot-working tool steel through three-dimensional heat transfer and thermal stress analyses. Stellite6, Stellite21 and 19-9DL superalloys are chosen as alternative hardfacing materials. The influence of hardfacing materials and thicknesses on temperature, thermal stress and thermal strain distributions of the hardfaced part are investigated using the results of the analyses. From the results of the investigation, it has been noted that a hardfacing material with a high conductivity and a thinner hardfaced layer are desired to create an effective hardfacing layer in terms of heat transfer characteristics. In addition, it has been revealed that the deviation of effective stress and principal strain in the vicinity of the joined region are minimized when the Stellite21 hardfaced layer with the thickness of 2 mm is created on the STD61. Based on the above results, a proper hardfacing material and thickness for STD61 tool steel have been estimated.

A Study on the Warm Deep Drawability of Sheets in Cr-Coated Die

  • Seo, Dae-Gyo;Lee, Jae-Dong;Heo, Young-Moo;Chang, Sung-Ho;Park, Yi-Chun;Kim, Heon-Young
    • Journal of Mechanical Science and Technology
    • /
    • v.15 no.7
    • /
    • pp.839-846
    • /
    • 2001
  • Some deep drawing characteristics at elevated temperatures were investigated for the SCPI steel sheets by using a Cr-coated die. For this investigation, six different temperatures between room temperature and 250$\^{C}$, and six different drawing ratios ranging from 2.4 to 2.9 were considered. As a result, the limiting drawing ratio, the maximum drawing force and the maximum drawing depth were found to be affected sensitively by temperature, and more stable through-thickness strain distribution was observed at elevated temperatures. Some experimental results compared favorably with theoretical results obtained by using the finite element method.

  • PDF

Characteristics of the Warm Deep Drawability of a Transformation-Induced Plasticity Steel Sheet

  • 서대교;장성호;공경환
    • Transactions of Materials Processing
    • /
    • v.8 no.3
    • /
    • pp.221-221
    • /
    • 1999
  • Warm deep drawability in a square cup drawing was investigated using a newly developed high-strength steel sheet with retained austenite that was transformed into martensite during formation. For this investigation, six different temperatures between room temperature and 250℃, and five different drawing ratios ranging from 2.2 to 2.6 were considered. The results showed that the maximum drawing force and the drawing depth were affected by the change in temperature, and a more stable thickness strain distribution was observed at elevated temperatures. However, blue shortness occurred at over 200℃. FEM analysis using the LS-DYNA code was used to compare the experimental results with the numerical results for the thickness strain distribution.

A Study on the Warm Deep Drawing Ability of Sheets on Cr-Coating Die (크롬코팅 처리된 금형에서 박판의 온간 딥드로잉 성형성에 관한 연구)

  • 서대교;이재동;최치수;최이천;김헌영
    • Transactions of Materials Processing
    • /
    • v.9 no.2
    • /
    • pp.186-192
    • /
    • 2000
  • Some deep drawing characteristics to the elevated temperatures were investigated for the SCPI steel sheets by using the Cr-coated die. For this investigations, six steps of temperature ranges, from room temperature to 25$0^{\circ}C$, and six kinds of drawing ratio, from 2.4 to 2.9 were adopted. As a result, the limiting drawing ratio, maximum drawing force, and the maximum drawing depth were sensitively affected by the elevated temperatures, and the more stable thickness strain distribution was observed to the elevated temperatures. Some experimental results were compared with analytical results using the DYNA-3D code.

  • PDF

Study on the Wrinkling Prediction in Sheet Metal Stamping Processes (박판 스탬핑 공정의 주름발생 예측에 관한 연구)

  • 황보원;금영탁
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.9 no.3
    • /
    • pp.131-142
    • /
    • 2001
  • A wrinkling is the instability phenomenon influenced by material properties, shape geometry, forming conditions, stress state, etc. The wrinkling is considered as a critical defect in appearance of product. Many wrinkling prediction methods using thickness strain distribution and farming analysis have been proposed. The wrinkling, however, is not easily predicted precisely by these methods. In this study, the region in the biaxial plane stress state is modeled with a rectangular plate introducing the effective dimension, and critical stress values for the wrinkling are calculated. Prediction index for the wrinkling is then evaluated by normalizing the actual stress with respect to the critical stress. In order to show the validity and efficiency of the method proposed, the wrinkling prediction for a squared sheet in the uniaxial tensile stress and auto-body front finder panel is performed.

  • PDF

Formability of deep drawing process for reentrant cross section (오목형 단면 딥드로잉에서의 성형성)

  • 박민호;김상진;서대교
    • Transactions of Materials Processing
    • /
    • v.5 no.2
    • /
    • pp.138-144
    • /
    • 1996
  • The differences of formability with maximum cup depth of drawn product and thickness strain distribution are compared for two kinds of blank shapes which are suggested optimum shape and conventional square shape. The suggested blank is determined by backward tracing technique of rigid-plastic FEM. The deeper cup without wrinkle and flange part could be obtained from the suggested blank shape however the cross sevtion sup from the square blank could not be kept smooth thickness strain distribution and defended those phenomena..

  • PDF