• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 추계학술대회 논문집
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• pp.980-984
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• 2002

This paper has studied thermal characteristics of machine tool to develope high speed spindle and optimum design condidering the thermal deformation. Comparing the test data of temperature measurement and structural analysis data using FEM, we verified the test validity and predicted thermal deformation, influence of spindle generation of heat, and established cooling system to prevent the thermal deformation. 1) The temperature rise of spindle system depends on increasing number of rotation and shows sudden doubling increment of number of rotation over 7,000rpm. 2) Oil jacket cooling can be effective cooling method below 8,000rpm but, over 8,000rpm, it shows the decrement of cooling effect. 3) Comparing FEM analysis results and revolution test results, we can confirm approximate temperature change consequently, it is possible to simulate temperature rise and thermal distribution on the inside of spindle system. 4) We can confirm that simulated approach by FEM analysis can be effective method in thermal-appropriate design.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2002년도 추계학술대회 논문집
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• pp.498-503
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• 2002

This paper has studied thermal characteristics of machine tool to develope high speed spindle and optimum design considering the thermal deformation. Comparing the test data of temperature measurement and structural analysis data using FEM, we verified the test validity and predicted thermal deformation, influence of spindle generation of heat, and established cooling system to prevent the thermal deformation. 1) The temperature rise of spindle system depends on increasing number of rotation and shows sudden doubling increment of number of rotation over 7,000rpm. 2) Oil jacket cooling can be effective cooling method below 8,000rpm but, over 8,000rpm, it shows the decrement of cooling effect. 3) Comparing FEM analysis results and revolution test results, we can confirmn approximate temperature change consequently, it is possible to simulate temperature rise and thermal distribution on the inside of spindle system. 4) We can confirm that simulated approach by FEM analysis can be effective mettled in thermal-appropriate design.

• 한국추진공학회지
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• 제23권2호
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• pp.27-37
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• 2019

쉘-튜브 열교환기가 나로우주센터 추진기관종합시험장(PSTC)에 설치되었으며, 이 열교환기는 극저온의 헬륨을 고온의 열매유와 열교환하여 약 500 K 까지 가열시키는 역할을 한다. 열교환기에서 토출되는 헬륨의 온도가 설계보다 100 K 낮게 나옴에 따라, 성능저하의 원인으로 열매유의 격막효과가 지목되었다. CFD 해석을 통해 격막효과의 유무를 확인하였으며, 격막효과에 의한 열교환기 성능저하는 미미한 것으로 판단되었다. 추가적으로 열교환기의 성능을 증가시키기 위하여 열매유 교체에 따른 열교환기 성능 변화를 알아보았다. 열매유를 사용하는 열교환기의 성능향상을 위해서는 500 K 부근에서 점성이 낮아야 하고, 열전도도가 높아야 한다는 것을 확인할 수 있었다. 추진기관종합시험장에서 운용된 극저온 헬륨과 고온 열매유의 열교환 시스템의 시험 결과를 본 논문에서 확인할 수 있다.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2008년도 추계학술대회 논문집
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• pp.1799-1802
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• 2008

More than 7 million people use the Seoul metropolitan subway network daily. This number tends to increase due to the increase of oil price. Indoor air quality of electrical multiple unit (EMU) is strongly affected by outdoor air quality, however, indoor thermal comfort is subjected to heating, ventilating, and air conditioning (HVAC) system of EMU. In general, air temperature, humidity, air velocity, surface temperature, and illumination are key parameters affecting thermal comfort of passenger. It is known that the well-designed HVAC system should improve the thermal comfort of passengers and should increase the energy efficiency of HVAC system also. In this study, we analyzed the thermal comfort of advanced EMU developed by Korea Railroad Research Institute by using the computational fluid dynamics (CFD) in order to find the optimum HVAC system which can improve thermal comfort of passengers with a minimal energy use.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2002년도 춘계학술대회 논문집
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• pp.221-226
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• 2002

This paper presents the thermal characteristics analysis of a high-speed HMC(horizontal machining center) with spindle speed of 30,000rpm and fried rate of 40m/min. The spindle speed is achieved by introducing angular contact ball bearings, oil-jet lubrication method, oil jacket cooling method, and so on. The spindle system is a motor-separated type composed of the main spindle and sub-spindle which are mechanically connected by the flexible coupling. The spindles are supported by two front and rear bearings, and the built-in motor is located between the front to and rear bearings of the sub-spindle. The thermal analysis model of HMC is constructed by the finite element method, and the thermal characteristics in the design stage are estimated based on temperature distribution and heat flow under the various testing conditions related to spindle speed and feed rate.

• 한국정밀공학회지
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• 제13권7호
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• pp.140-147
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• 1996

Machining accuracy of machine tools spindles using the hydrostatic bearing, largely depends on the static stiffness and the thermal deformation of the spindle unit. In this paper, the modelling and static, thermal analysis of the hydrostatic spindles were performed for the relationship between the design variables like the bearing span, overhang, bearing stiffness and static stiffness at spindle. The goal of optimization is the mazimum, static stiffness at spindle nose with lower temperature rise in hydrostatic bearing. Temperature rise of hydrostatic bearing is minimized with the variables of spindle diameter and oil supply pressure. Finally, validity of the proposed algorithm is verified by improving the static, thermal performance of the existing hydrostatic spindles.

• Elastomers and Composites
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• 제55권1호
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• pp.59-66
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• 2020

Herein, we investigated the thermal conductivity and thermal stability of natural rubber composite systems containing hybrid fillers of boron nitride (BN) and aluminum nitride (AlN). In the hybrid system, the bimodal distribution of polygonal AlN and planar BN particles provided excellent filler-packing efficiency and desired energy path for phonon transfer, resulting in high thermal conductivity of 1.29 W/mK, which could not be achieved by single filler composites. Further, polyethylene glycol (PEG) was compounded with a commonly used naphthenic oil, which substantially increased thermal conductivity to 3.51 W/mK with an excellent thermal stability due to facilitated energy transfer across the filler-filler interface. The resulting PEG-incorporated hybrid composite showed a high thermal degradation temperature (T₂) of 290℃, a low coefficient of thermal expansion of 26.4 ppm/℃, and a low thermal distortion parameter of 7.53 m/K, which is well over the naphthenic oil compound. Finally, using the Fourier's law of conduction, we suggested a modeling methodology to evaluate the cooling performance in thermal management system.

• 대한기계학회논문집B
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• 제35권2호
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• pp.113-120
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• 2011

본 논문은 나노유체의 열확산율을 측정하는 센서와 주변회로 그리고 데이터의 처리방법을 제시한 것이다. 기존 비정상열선법을 이용하면 이론상 유체의 열전도율과 열확산율을 동시에 측정할 수 있으나 열전도율과 비교하여 열확산율은 많은 오차가 발생한다. 본 연구에서 제시한 방법은 측정변수가 단순하고 복잡한 센서의 교정과정을 생략할 수 있는 실용적 측면의 장점이 있다. 먼저 열확산율이 잘 알려진 유체들에 대한 검증실험을 실시하였고 나노유체의 열확산율을 측정하여 기본유체와 비교하는 과정을 예시적으로 설명하였다. 본 연구는 기존 열전도율측정에 한정되어 왔던 나노유체 연구의 범위를 열확산율 또는 비열의 개념으로 확장하였다는 관점에서 중요성을 갖는다.

• Tribology and Lubricants
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• 제34권2호
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• pp.43-48
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• 2018

This paper presents the thermohydrodynamic analysis of tilting journal pad bearings supporting a power turbine rotor applied to a 250 kW super-critical $CO_2$ cycle. In the analysis, the generalized Reynolds equation and 3D energy equation are solved to predict oil film temperature and the 3D heat conduction equation is solved for pad temperature. The power turbine rotor is supported by two tilting pad bearings consisting of five pads with an oil supply block between the pads. Copper backing pads with higher thermal conductivity compared to steel backing pads are adopted to improve thermal management. The predicted maximum pad temperature is around $55^{\circ}C$ which is approximately $15^{\circ}C$ higher than oil supply temperature. In addition, the predicted minimum film thickness is 50 mm at a rotating speed of 5,000 rpm. These results indicate that there is no issue in the thermal behavior of the bearing. An operation test is performed with a power turbine module consisting of a power turbine, a reduction gear and a generator. Thermocouples are installed at the 75% position from the leading edge of the pad to monitor pad temperature. The power turbine uses compressed air at a temperature of $250^{\circ}C$ in its operation. The steady state pad temperatures measured in the test show good agreement with the predicted temperatures.

• 대한기계학회논문집B
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• 제38권11호
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• pp.915-924
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• 2014

항공기용 가스터빈 엔진에 있어서, 기어 어셈블리 및 전자장비에 사용되는 오일의 냉각을 위하여 열교환기가 사용되며 이를 Surface air-oil heat exchanger (SAOHE) 라고 한다. 이 열교환기는 엔진 팬 케이싱 내부에 설치되며 기어박스 시스템 및 전자장비로부터 바이패스 덕트 후류 쪽으로 열을 소산시킨다. 본 연구의 목적은 SAOHE 의 설계를 위한 효율적인 수치해석방법을 개발하는 것이다. SAOHE 설치에 따른 핀에서의 열공력학적 성능을 평가하기 위하여 다공성 모델을 활용한 2 차원 수치해석을 수행하였고, 열교환기 성능평가에 대해 시간 및 비용적으로 효과적인 1 차원 열유동 네트워크 프로그램을 개발하였다. 이 프로그램을 이용하여 열교환기의 압력강하 및 열전달 성능을 예측하였고, 1 차원 열유동 네트워크 프로그램을 검증하기 위해 2 차원 전산해석 결과 및 실험 결과와 비교하였다.