• Title/Summary/Keyword: tension-compression parameter

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Failure Analysis and Countermeasures of SCM435 High-Tension Bolt of Three-Step Injection Mold

  • Yun, Seo-Hyun;Nam, Ki-Woo
    • Journal of the Korean Society of Industry Convergence
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    • v.23 no.4_1
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    • pp.531-539
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    • 2020
  • When injection mold is repeatedly used for mass production, fatigue phenomenon due to cyclic stress may occur. The surface and interior of structure might be damaged due to cyclic stress or strain. The objective of this study was to analyze failure of SCM435 high-tension bolts connecting upper and lower parts of a three-stage injection molding machine. These bolts have to undergo an accurate heat treatment to prevent the formation of chromium carbide and the action of dynamic stresses. Bolts were fractured by cyclic bending stress in the observation of ratchet marks and beach marks. Damaged specimen showed an acicular microstructure. Impurity was observed. Chromium carbide was observed near the crack origin. Both shape parameters of the Vickers hardness were similar. However, the scale parameter of the damaged specimen was about 20% smaller than that of the as-received specimen. Much degradation occurred in the damaged specimen. Bolts should undergo an accurate heat treatment to prevent the formation of chromium carbide. They must prevent the action of dynamic stresses. Bolts need accurate tightening and accuracy of heat treatment and screws need compression residual stress due to peening.

Dynamic instability analysis for S-FGM plates embedded in Pasternak elastic medium using the modified couple stress theory

  • Park, Weon-Tae;Han, Sung-Cheon;Jung, Woo-Young;Lee, Won-Hong
    • Steel and Composite Structures
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    • v.22 no.6
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    • pp.1239-1259
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    • 2016
  • The modified couple stress-based third-order shear deformation theory is presented for sigmoid functionally graded materials (S-FGM) plates. The advantage of the modified couple stress theory is the involvement of only one material length scale parameter which causes to create symmetric couple stress tensor and to use it more easily. Analytical solution for dynamic instability analysis of S-FGM plates on elastic medium is investigated. The present models contain two-constituent material variation through the plate thickness. The equations of motion are derived from Hamilton's energy principle. The governing equations are then written in the form of Mathieu-Hill equations and then Bolotin's method is employed to determine the instability regions. The boundaries of the instability regions are represented in the dynamic load and excitation frequency plane. It is assumed that the elastic medium is modeled as Pasternak elastic medium. The effects of static and dynamic load, power law index, material length scale parameter, side-to-thickness ratio, and elastic medium parameter have been discussed. The width of the instability region for an S-FGM plate decreases with the decrease of material length scale parameter. The study is relevant to the dynamic simulation of micro structures embedded in elastic medium subjected to intense compression and tension.

Development of Three Dimensional Fracture Strain Surface in Average Stress Triaxiaility and Average Normalized Lode Parameter Domain for Arctic High Tensile Steel: Part I Theoretical Background and Experimental Studies (극한지용 고장력강의 평균 응력 삼축비 및 평균 정규 로드 파라메터를 고려한 3차원 파단 변형률 평면 개발: 제1부 이론적 배경과 실험적 연구)

  • Chong, Joonmo;Park, Sung-Ju;Kim, Younghun
    • Journal of Ocean Engineering and Technology
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    • v.29 no.6
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    • pp.445-453
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    • 2015
  • The stress triaxiality and lode angle are known to be most dominant fracture parameters in ductile materials. This paper proposes a three-dimensional failure strain surface for a ductile steel, called a low-temperature high-tensile steel (EH36), using average stress triaxiality and average normalized lode parameter, along with briefly introducing their theoretical background. It is an extension of previous works by Choung et al. (2011; 2012; 2014a; 2014b) and Choung and Nam (2013), in which a two-dimensional failure strain locus was presented. A series of tests for specially designed specimens that were expected to fail in the shear mode, shear-tension mode, and compression mode was conducted to develop a three-dimensional fracture surface covering wide ranges for the two parameters. This paper discusses the test procedures for three different tests in detail. The tensile force versus stroke data are presented as the results of these tests and will be used for the verification of numerical simulations and fracture identifications in Part II.

Unified modelling approach with concrete damage plasticity model for reliable numerical simulation: A study on thick flat plates under eccentric loads

  • Mohamed H. El-Naqeeb;Reza Hassanli
    • Computers and Concrete
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    • v.34 no.3
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    • pp.307-328
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    • 2024
  • The concrete damage plasticity (CDP) model is widely used to simulate concrete behaviour using either implicit or explicit analysis methods. To effectively execute the models and resolve convergence issues in implicit analysis, activating the viscosity parameter of this material model is a common practice. Despite the frequent application of implicit analysis to analyse concrete structures with the CDP model, the viscosity parameter significantly varies among available models and lacks consistency. The adjustment of the viscosity parameter at the element/structural level disregards its indirect impact on the material. Therefore, the accuracy of the numerical model is confined to the validated range and might not hold true for other values, often explored in parametric studies subsequent to validations. To address these challenges and develop a unified numerical model for varied conditions, a quasi-static analysis using the explicit solver was conducted in this study. Fifteen thick flat plates tested under load control with different geometries and different eccentric loads were considered to verify the accuracy of the model. The study first investigated various concrete material behaviours under compression and tension as well as the concrete tensile strength to identify the most reliable models from previous methodologies. The study compared the results using both implicit and explicit analysis. It was found that, in implicit analysis, the viscosity parameter should be as low as 0.0001 to avoid affecting material properties. However, at the structural level, the optimum value may need adjustment between 0.00001 to 0.0001 with changing geometries and loading type. This observation raises concerns about further parametric study if the specific value of the viscosity parameter is used. Additionally, activating the viscosity parameter in load control simulations confirmed its inability to capture the peak load. Conversely, the unified explicit model accurately simulated the behaviour of the test specimens under varying geometries, load eccentricities, and column sizes. This study recommends restricting implicit solutions to the viscosity values proposed in this research. Alternatively, for highly nonlinear problems under load control simulation, explicit analysis stands as an effective approach, ensuring unified parameters across a wide range of applications without convergence problems.

Preliminary design and structural responses of typical hybrid wind tower made of ultra high performance cementitious composites

  • Wu, Xiangguo;Yang, Jing;Mpalla, Issa B.
    • Structural Engineering and Mechanics
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    • v.48 no.6
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    • pp.791-807
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    • 2013
  • Ultra High Performance Cementitious Composites with compressive strength 200MPa (UHPCC-200) is proposed for the structural design of super high hybrid wind turbine tower to gain durability, ductility and high strength design objectives. The minimal wall thickness is analyzed using basic bending and compression theory and is modified by a toque influence coefficient. Two cases of wall thickness combination of middle and bottom segment including varied ratio and constant ratio are considered within typical wall thickness dimension. Using nonlinear finite element analysis, the effects of wall thickness combinations with varied and constant ratio and prestress on the structural stress and lateral displacement are calculated and analyzed. The design limitation of the segmental wall thickness combinations is recommended.

Characteristic Prediction and Evaluation of Rubber Components for Railway Vehicle (철도차량용 방진고무부품 특성예측 및 평가)

  • Woo, Chang-Su;Park, Dong-Chul
    • Proceedings of the KSR Conference
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    • 2005.05a
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    • pp.83-89
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    • 2005
  • Rubber spring is used in primary suspension system for railway vehicle. This rubber spring has function which reduce vibration and noise, support the load carried in operation of rail vehicle. The non-linear properties of rubber which are described as strain energy function are important parameter to design and evaluate of rubber components. These are determined by material tests which are tension, compression and shear test. The behaviors of load-displacement of rubber spring for rail vehicle are evaluated by using commercial FEA code. It is shown that the results by FEA simulations are in close agreement with the test results

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A Study on Lateral Buckling of Beam String Structures (보-스트링 구조의 횡 좌굴에 관한 연구)

  • Kim, Jae-Yeol
    • Journal of Korean Association for Spatial Structures
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    • v.13 no.4
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    • pp.49-56
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    • 2013
  • Beam string structures(BSS) are one kind of efficient structure system because the bending moment in the beams is reduced greatly through the struts and the strings. As the struts in BSS are used as middle supports to the beam and always in compression, the buckling of the struts should be avoided. This paper investigates the lateral buckling of the struts in BSS. Firstly, the strut of a one-strut BSS is simplified into an analytical model by considering load is formulated and some special cases of the model are analyzed. Finally, the lateral buckling load of the strut is numerically examined by means of parameter studies. It is known that, because on end of the struts is jointed to the beam while the other end is connected to the strings, the buckling of the struts not only depends on the length of the struts and the stiffness of the joints, but also depends on the rise and the lateral stiffness of the beam, the layout of the strings and the number of the struts.

Occupant Analysis and Seat Design to Reduce the Neck Injury for Rear End Impact (후방추돌시 목상해를 고려한 승객거동해석 및 좌석설계)

  • 신문균;박기종;박경진
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.9
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    • pp.182-194
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    • 1999
  • Occupant injury in rear end impact is rapidly becoming one of the most aggravating traffic safety problems with high human suffering and societal costs. Although rear end impact occurs at relatively low speed , it may cause permanent disability due to neck injuries resulting from an abrupt moment, shear force , and tension/compression force at the occipital condyles. The analysis is performed for a combined occupant-eat model response, using the SAFE(Safety Analysis for occupant crash Environment) computer program. The computational results are verified by those from sled tests. A parameter study is conducted for many physical and mechanical properties. Seat design has been performed based on the design of experiment process with respect to five parameters; seat-back upholstery stiffness, torsional stiffness of the seat-back. An orthogonal array is selected from the parameter study. A good design has been found from the analysis results based on the orthogonal array. The results show that reductions of stiffness in seat-back upholstery and joint are the most effective for preventing neck injuries.

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Parameter Study of Harmonics Generation Using One-dimensional Model of Closed Crack (닫힘균열의 1차원 모델을 이용한 고조파 발생에 대한 파라미터 연구)

  • Yang, Sung-Young;Kim, Noh-Yu
    • Journal of the Korean Society for Railway
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    • v.14 no.5
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    • pp.398-403
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    • 2011
  • When a crack exists under a residual stress, for example in welds, the crack can be closed and it shows non symmetric behavior for tension and compression. Ultrasonic detection method for those nonlinear cracks has been developed recently. The method uses the higher order harmonics generating at the crack surface. In this study, parameter study was carried out for the analysis of the harmonics generation at a nonlinear contact interface as a preliminary study for general 3-dimensional cracks. One-dimensional problem with simple bilinear behavior for the contacting surface was considered. The amplitude of second harmonic to the fundamental wave was obtained for various stiffness ratios, incident frequencies, and the contacting layer thicknesses.

Modeling on Ultrasonic Velocity in Concrete Considering Micro Pore Structure and Loading Conditions (공극구조 및 하중조건에 따른 콘크리트의 초음파 속도 모델링)

  • Kim, Yun Yong;Oh, Kwang-Chin;Park, Ki-Tae;Kwon, Seung-Jun
    • The Journal of the Korea Contents Association
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    • v.15 no.3
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    • pp.415-426
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    • 2015
  • For a long time, evaluation of soundness and strength in concrete has been performed through ultrasonic velocity(UV), which is essential work in field assessment. Porosity in concrete is a major parameter indicating durability and strength, and UV passing concrete depends on porosity variation. In this paper, a modeling on UV through concrete is carried out considering porosity and the results are verified with those from test. Additionally UV in concrete under compression/tension loading condition is measured and UV modeling with loading condition is performed. Up to 50% of loading ratio, UV slightly increases and greatly drops at peak load in compression region, however it fluctuates in tensile region due to micro cracking in matrix. The proposed model shows a reasonable agreement with test results in control and compression region, and needs modification for tensile region considering micro cracks and local aggregate interlocking.