• Title/Summary/Keyword: temporary corrosion protection

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A Study of Optimizing Cathodic Protection in Comparison of Design Methodologies

  • Choi, Young-Kwan;Choi, Sang-Yule;Shin, Myong-Chul
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.24 no.11
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    • pp.23-29
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    • 2010
  • The principal factor determining an optimum design method for cathodic protection is finding the protection current for preventing the corrosion of existing, already laid pipe. Some factors currently used to test designs include the sizes and lengths of pipes, soil resistivity, and the coating damage rate. We believe this method and current formulae are not optimum due to the uncertainty of determining the coating damage rate and the corrosion protection current's density. This paper analyzes the amount of protection current obtained by performing a temporary current test using data describing existing laid pipe. We then propose determining the corrosion protection current by using the temporary current test after modifying the formula. In addition, we suggest a way to choose optimized cathodic protection and the process of design by executing the design and taking account of such factors as a site condition of 34km-long non-protected water supply pipe lines (stages I and II) in ${\bigcirc}{\bigcirc}$ region, climate, interferences, and durability.

Development of anti-corrosive coating technique for alloy plated steel sheet using silane based organic-inorganic hybrid materials (Silane계 유무기 하이브리드 적용 합금도금강판 내식성 향상 코팅 기술 개발)

  • Park, Jongwon;Lee, Kyunghwang;Park, Byungkyu;Hong, Shinhyub
    • Corrosion Science and Technology
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    • v.12 no.6
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    • pp.295-303
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    • 2013
  • Silane surface treatments have been developed as an alternative for toxic and carcinogenic chromate-based treatments for years. It is consistently observed that ultra-thin films offer excellent corrosion protection as well as paint adhesion to metals. The silane performance is comparable to, or in some cases better than, that of chromate layers. Based on the tetra-ethylorthosilicate(TEOS) and methlyl trieethoxysilane(MTES), inorganic sol was synthesized and formed hybrid networks with $SiO_2$ nano particle and polypropylene glycol(PPG) on Zn alloyed steel surface. According to SST results, addition of 10nm and 50nm $SiO_2$ nanoparticle in synthesized solution improved anti-corrosion property by its shear stress relaxation effect during curing process. Also, SST results were shown that anti-corrosive property was affected by the amounts of organic compounds.

Coating defect survey of underground buried pipelines (지하매설배관의 피복손상부 탐측에 관한 연구)

  • Ha, Tae-Hyun;Bae, Jeong-Hyo;Lee, Hyun-Goo;Kim, Dae-Kyeong;Ha, Yoon-Cheol;Park, Kyung-Wha
    • Proceedings of the KIEE Conference
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    • 2005.07e
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    • pp.61-63
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    • 2005
  • In present, most of underground metallic structures, especially gas pipeline, have adopted in order to protect against a corrosion. If a coating defect is be on the surface of gas pipeline, the pitting corrosion is occur normally. So, in the corrosion field, investigation of coating defect is very important activity. In this paper, DCVG(Direct Current Voltage Gradient) method which is can detect a coating defect of gas pipeline is introduced. And also, the assesment of coating defect position according to the position of temporary anode of ICCP(Impresed Current Cathodic Protection) system is presented.

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Improvement of anti-corrosive property for alloy plated steel sheet by UV curable organic-inorganic hybrid coatings (합금도금강판 내식성 향상을 위한 UV 경화형 유무기 하이브리드 코팅)

  • Park, Jongwon;Lee, Kyunghwang;Na, Hyunju;Park, Byungkyu;Nam, Yeungsub;Hong, Shinhyub
    • Corrosion Science and Technology
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    • v.12 no.1
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    • pp.27-33
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    • 2013
  • According to its merits about high curing speed and low emission of volatile organic compounds, UV curable inorganic-organic coating technology has been developed as an alternative for toxic and carcinogenic chromate-based treatments for years. It is consistently observed that ultra-thin films offer excellent corrosion protection as well as paint adhesion to metals. Based on the tetra-ethylorthosilicate(TEOS) and methacryloxypropyl trimethoxysilane(MPTMS), inorganic sol was synthesized and formed hybrid networks with UV curable acrylic monomer, 6-hexanediol diacrylate(HDDA), trimethylolpropane triacrylate(TMPTA), pentaerylthritol triacrylate(PETA). Several methods were used to test their properties such as salt spray test, potentiodynamic measurement, tape peel test, etc. It was shown that anti-corrosive property and stability of storage were affected by the molecular ratios of inorganic and organic compounds. It was not only the stability of storage, but had a excellent anti-corrosive, paint adhesive, and anti-solvent properties in a final molar ratios of 0.6/0.04/0.86/0.005 (TEOS/MPTMS/Acetone/HNO3) and 0.08/0.106/0.081/0.02 (TMPTA/HDDA/PETA/photo initiator).

Effect of Retained Pre-construction Primer on the Corrosion Protection Properties of Epoxy Coatings

  • Lee, Chul-Hwan;Shin, Chil-Seok;Lee, Ho-Il;Chung, Mong-Kyu;Baek, Kwang-Ki
    • Corrosion Science and Technology
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    • v.6 no.5
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    • pp.219-226
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    • 2007
  • Pre-construction primer (PCP), or shopprimer, have been applied to steel plates to control temporary corrosion during ship fabrication. For surface preparation at ship block stage, in common shipyard practices, welding beads, burnt and rusted areas shall be blasted or power tool cleaned and the contamination such as zinc salt shall be removed with blasting or power tool. Whereas, the sound film of PCP needs not to be removed or roughened as the paint having good compatibility with PCP is used for the first coat. In many cases, however, full blasting or sweep blasting on the sound PCP treated block assemblies was requested. There still has been argument about the legitimacy of this practice, thus, it is critical to evaluate the quality of the coating system applied on the sound PCP retained condition, comparing with the one applied on the full blasted or sweep blasted condition. In this study, two different epoxy systems for water ballast tank were applied on the surfaces with sound PCP condition, full blasted condition, and sweep blasted condition. Coating performances such as durability, anti-corrosion, cathodic disbondment resistance were evaluated. The test results clearly indicated that the sound film of PCP needed not to be removed or roughened as the paint having good compatibility with PCP based on inorganic zinc silicate.

Development of Removable Soil Nail (제거식 쏘일 네일 개발 및 성능 평가)

  • Kim, Nak-Kyung;Kim, Sung-Kyu;Kim, Ung-Jin;Kim, Woong-Kyu;Cho, Kyu-Wan;Sin, Sang-Hoon
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.03a
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    • pp.896-901
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    • 2009
  • A Soil Nail is a structural element which provides load-transfer to the ground in excavation reinforcement applications. The nail may simply consist of a steel tendon, but most commonly the tendon is encapsulated in a cement grouted body to provide corrosion protection and improved load- transfer to the ground. For temporary excavation support in a congested urban area, the steel bar of Soil Nails should be removed to get permission of the private land to install Soil Nails. Several removable nail systems were developed and evaluated by pull-out load tests. The Soil Nail pull-out tests were performed on five nails installed in soft and hard rock at a 00 housing-redevelopment area in seoul. Two nails are plastic socket type and two are complex socket type mixed steel and plastic. The nail was 0.1mm in diameter, 4m long. In this study verification tests, and steel bar removing tests of plastic socket type nails and complex socket type nails were performed and presented.

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