• Title/Summary/Keyword: surface waviness

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The Effects of Disk Surface Topography on Baseline Instability of MR Head (디스크 표면 토포그래피가 자기저항 헤드의 베이스라인 안정성에 미치는 영향)

  • Jwa, Seong-Hun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.2 s.173
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    • pp.311-318
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    • 2000
  • Several factors which influence baseline instability (BLI) phenomenon in MR drive were investigated experimentally. In particular, the role of surface topography on BLI was studied in detail. The r esults show that BLI is linearly proportional to the surface waviness with a spatial wavelength of 0.4 to 5.0 min. BLI becomes worse as the surface waviness increases. On the other hand, surface roughness which has a spatial wavelength below 25 $\mu$ m has no effect on BLI. The results further show that the effect of bias current on the BLI is amplified on the disk with worse surface waviness. The disk surface waviness is dependent on the manufacturing process and becomes an inherent surface property of media. The disk surface waviness. therefore, can not be overlooked when evaluating the media for a high-performance hard disk drive. In general, waviness is reduced mainly during grinding and polishing process during manufacturing.

A Study on the Waviness Compensation System of Ultraprecision Machining (초정밀가공의 파상도 보정시스템에 관한 연구)

  • Kim, Jeoung-Du
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.6
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    • pp.132-140
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    • 1998
  • Recently, precision machining technology has been developed continuously in order to make high productivity and quality assurance of the precision parts of several industrial fields. Waviness may occur on the surface of the machined parts due to the table motion error and the dynamic cutting mechanism between the tool and the workpiece. The waviness may fall off the form accuracy of the precision machine parts. In the research, a micro cutting device with piezoelectric actuator has been developed to control precise depth of cut and compensate the waviness on the surface of the workpiece. Experiments have been carried out in the precision lathe. The characteristics of the surface profile and cause of the waviness profile have been analyzed and waviness profiles of some cause have been compared with those of experiments.

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Waviness measurement of workpiece with a Large Surface Area (대면적 공작물의 기하학적 Waviness 측정)

  • Kang D.B.;Son S.M.;Ah J.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.115-118
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    • 2005
  • A workpiece with a large surface area is likely to be uneven due to form error and waviness. These geometric disturbances can cause inaccurate micro shapes to be formed when micro features are micro-grooved into the surface and cause the resulting workpiece to fail to function as desired. Thus, real-time measurement and compensation is required to guarantee the form accuracy of micro features while machining a workpiece with a large surface area. In this study, a method is suggested for real-time measurement of geometric error for the micro grooving of a large flat surface using a laser displacement sensor. The measurements are demonstrated for the workpieces with large surface areas and the experimental results show that the waviness and form error are well detected.

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In-process Detection of Surface Roughness and Waviness Using Laser Beam (레이저빔을 이용한 표면거칠기 및 파상도의 in-process 검출)

  • 김희남
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.10a
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    • pp.254-259
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    • 1997
  • The measurement of surface roughness and waviness by means of noncontact method is an important area to be developed for GAC(Geometrical Adaptive Control) system. This paper deal with the design of noncontact in-process measurement system which measures the surface roughness and waviness during cylindrical grinding. This measuring system is simple and the apparatus proposed is composed of a laser unit, photodetector and optical system. During operation, the surface of a workpiece is continuously scanned by a laser beam. This method makes it possible to detect the surface roughness and waviness along the feed direction by control the spot diameter of laser beam. The experimental results show that the presence of chattering, loading and glazing can be detected sensitively along the feed directions.

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A Study on the Improvement of Surface Waviness by Cutting Force Control (밀링머신의 절삭력 제어를 통한 표면굴곡도 향상에 관한 연구)

  • 오준호;정충영
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.2
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    • pp.206-214
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    • 1988
  • To improve the surface waviness in the peripheral milling, the feedrate is controlled so that the cutting force measured in the normal direction to the workpiece is constant. A discrete time first order model between the feedrate and the tool deflection is derived for the control. It has been shown by the analysis that the tool deflection is directly related to the feedrate and largely affects the surface waviness during cutting. The experimental results shown that the surface waviness is drastically improved by the proposed methods.

Micro-EHL Analysis of a Ball Joint Contact with Surface Roughness (표면 거칠기를 고려한 볼 조인트 접촉의 미세 탄성유체윤활 해석)

  • 김태종
    • Tribology and Lubricants
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    • v.19 no.3
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    • pp.123-132
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    • 2003
  • The effect of surface texture on elastohydrodynamic lubrication (EHL) point contact of a ball Joint mechanism in small reciprocating compressors is studied numerically by using multigrid method. Pressure and film thickness profiles have been calculated for surface roughness with waviness of different orientations and transverse ridge and dent at minimum and maximum Hoes M parameter conditions. The influence of the amplitude and the wavelength of the surface roughness was also studied. Results show that the oblique waviness with orientation angle of 30$^{\circ}$generates the smallest minimum film thickness as compared with those of longitudinal, transverse, and other oblique roughness. The influence of transverse waviness on the minimum film thickness is smaller than for the longitudinal waviness case.

A study on the improvement of surface waviness by cutting force control (밀링 머신의 절삭력 제어를 통한 표면 굴곡도 향상에 관한 연구)

  • 정충영;오준호
    • 제어로봇시스템학회:학술대회논문집
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    • 1987.10b
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    • pp.232-236
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    • 1987
  • To improve the surface waviness in the peripheral milling, since the tool deflection is largely affected by cutting force, the feedrate is controlled so that the cutting force measured in the normal direction to the workpiece is constant. A discrete time first order model between the feedrate and the tool deflection is derived for the control. The experimental results show that the surface waviness is greatly improved by the proposed method.

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Enhancement of Surface Diffusivity for Waviness Evolution on Heteroepitaxial Thin Films

  • Kim, Yun Young
    • Journal of the Korean institute of surface engineering
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    • v.47 no.6
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    • pp.287-292
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    • 2014
  • The present study deals with a numerical analysis on the island growth of heteroepitaxial thin-films through local surface diffusivity enhancement. A non-linear governing equation for the surface waviness evolution in lattice-mismatched material systems is developed for the case of spatially-varying surface diffusivity. Results show that a flat film that is stable under constant diffusivity conditions evolves to form nanostructures upon externally-induced spatial diffusivity modulation. The periodicity of waviness can be controlled by changing the modulation parameters, which allows for generation of pattern arrays. The present study therefore points towards a post-deposition treatment technique that achieves controllability and order in the structure formation process for applications in nanoelectronics and thin-film devices.

Quantitative parameters of primary roughness for describing the morphology of surface discontinuities at various scales

  • Belem, Tikou
    • Geomechanics and Engineering
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    • v.11 no.4
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    • pp.515-530
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    • 2016
  • In this paper, five different quantitative parameters were proposed for the characterization of the primary roughness which is the component of surface morphology that prevails during large strike-slip faults of more than 50 m. These parameters are mostly the anisotropic properties of rock surface morphology at various scales: (i) coefficient ($k_a$) and degree (${\delta}_a$) of apparent structural anisotropy of surface; (ii) coefficient ($k_r$) and degree (${\delta}_r$) of real structural anisotropy of surface; (iii) surface anisotropy function P(${\varphi}$); and (iv) degree of surface waviness ($W_s$). The coefficient and degree of apparent structural anisotropy allow qualifying the anisotropy/isotropy of a discontinuity according to a classification into four classes: anisotropic, moderately anisotropic/isotropic and isotropic. The coefficient and degree of real structural anisotropy of surface captures directly the actual surface anisotropy using geostatistical method. The anisotropy function predicts directional geometric properties of a surface of discontinuity from measurements in two orthogonal directions. These predicted data may subsequently be used to highlight the anisotropy/isotropy of the surface (radar plot). The degree of surface waviness allows qualifying the undulation of anisotropic surfaces. The proposed quantitative parameters allows their application at both lab and field scales.

Optical Application of Diamond Turning Process (광학 응용을 위한 다이아몬드 터닝 가공)

  • 이봉주;김대중;정상화;박순섭;김상석;김정호;유영문;김주하
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1881-1884
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    • 2003
  • Diamond turning machines have, been used for the processing of surface like a mirror with the control scheme of minimizing shape error, Ultra-precision diamond fuming is applied to produce highly precision optical components required not only a high machining accuracy but also a good surface roughness. Al-6061 is widely used as optical parts such as laser reflector's mirror or multimedia instrument. In this study, thermal-imaged Al flat mirrors are fabricated by SPDT. The surface roughness 3.472 nm Ra, power 2 fringe(at 632.8 nm) and irregularity 1 fringe(at 632.8 nm) for form waviness of thermal-imaged Al flat mirror are very satisfied to the required specification in industry.

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