• Title/Summary/Keyword: surface rolling

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Cure Characteristics, Mechanical Properties and Abrasion Resistance of Silica Filled Natural Rubber Vulcanizate

  • Lee, Hae Gil;Park, Chan Young
    • Elastomers and Composites
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    • v.50 no.3
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    • pp.159-166
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    • 2015
  • Silica which is used for reinforcing filler in tire industry is widely known as eco-friendly material exerting $CO_2$ reduction effect through decrease of rolling resistance and improvement of wet grip. Generally silica is classified as a highly polar filler because it contains a large number of silanol (Si-OH) group on its surface. And also silica gives a lower reinforcing effect than carbon black due to its poorer rubber-filler interaction. Therefore silica is treated with silane coupling agent or activator, then following the conventional rubber blend method, vulcanized sheets were prepared using a hot press, and cure characteristics, mechanical properties and abrasion resistance of the test specimens were investigated. It was found that with an increase in the silane coupling agent content the tensile strength, 300% modulus and abrasion resistance increased while Mooney viscosity decreased and crosslink density slightly increased with an increase of activator.

An analysis of deformation behavior on dynamic bulging in the high speed continuous casting (고속 연속주조에 있어서 동적 벌징의 변형거동 해석)

  • 강충길;윤광식
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.6
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    • pp.1217-1226
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    • 1988
  • This paper shows an deformation behavior of steel cast slabs, which is used to prevent internal cracks of a slab in an unbending zone, in case of hot charge rolling(HCR) and hot direct rolling(HDR). The value of moving strand shell bulging between two supporting rollers under ferrostatic pressure has been computed in terms of creep and elastic-plasticity and for high strand surface temperature and high casting speed V=1.4-2.2m/min. The strain and strain rate distributions in solidified shell undergoes a series of bulging are calculated with boundary condition a very closed to continuous steel cast slabs productions.

A Study on the Comparison of the Rolling and Resistance Performance for the Stepped-Hull with attached a Stern-body by using Sea Model-Test (실 해상모형시험을 이용한 선미 보조동체 장착 Stepped hull 선형의 횡동요 및 저항특성 비교 연구)

  • Jo, Hyo-Jae;Sohn, Kyoung-Ho;Park, Chung-Hwan
    • Journal of Navigation and Port Research
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    • v.31 no.10
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    • pp.813-818
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    • 2007
  • There are the C.W.C and Towing Tank to the model-test equipments of the boat. A model testing of the high speed boat have a difficult in the performance verification because of very a small the scale-ratio of the ship-model and restricted by flow-velocity of the C.W.C and X-carriage velocity of the T.T. In general, the stepped hull boat is a high of fuel-efficiency because of the resistance reduction by a small wetted surface-area in correspond without stepped-hull boat. But It have a tendency to be bad the rolling performance by reduced stern wetted-area In this paper, the high speed stepped planning-boats with & without attached a stern body were performed to compare the effect of resistance and rolling performance by using sea model-test method.

A Study on the Ultrasonic Nano Crystal Surface Modification(UNSM) Technology and It's Application (초음파 나노표면개질기술의 특성과 활용방안 연구)

  • Pyoun, Young-Sik;Park, Jeong-Hyeon;Cho, In-Ho;Kim, Chang-Sik;Suh, Chang-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.3
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    • pp.190-195
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    • 2009
  • All the failure in fatigue of torsion, bending and rolling contact, and in sliding wear begins mostly from surface. So much efforts have been invested to the surface technology which deal these problems during past decades, but the industrial demand keeps growing and more significant requirements are added to researchers and engineers. Nano crystal surface modification technology which makes the surface layers into nano crystalline, induces big and deep compressive residual stress, increases surface hardness, improves surface hardness, and make micro dimples structure on surface is an emerging technology which can break limits of current surface technology and relieve the burden of researchers and engineers. In this study, a nano crystal surface modification technology which is calling UNSM(Ultrasonic nano crystal surface modification) technology, is introduced and how it has been applied to industry to solve these failure problems is explained.

An Effect on Braking Force for Degradation of Rail Surface in the Urban Railway (도시철도에서 열차제동하중이 레일표면 열화에 미치는 영향)

  • Yang, Tae-Kyoung;Oh, Hee-Wan;Sung, Deok-Yong;Choi, Jin-Yu;Park, Yong-Gul
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.2135-2146
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    • 2011
  • The rail surface irregularity is generated severely by train braking effect in the section of station. The braking force increases slip rate and friction factors caused by wheel-rail contact points. It brings rail surface irregularity as well. In this study, interactions between wheel and rail were investigated using rolling contact fatigue theory and mechanism of rail degradation through fracture mechanics. For the more, the Von-Mises stress occurred on the rail due to the interaction between wheel and rail was analyzed using 3-D finite element method. The amounts of surface irregularity of rail were measured according to accumulated passing tonnage in urban railway in fields. Therefore, the maintenance of rail should be separated by running and braking sections to prevent RCF defects.

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A Study on Wear Characteristics of High strength aluminum alloys by Surface Hardening (표면경화에 의한 고강도 알루미늄 합금의 마모 특성에 관한 연구)

  • Lee, Nam-Soo;Huh, Sun-Chul;Lee, Kwang-Young;Park, Won-Jo
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1601-1606
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    • 2007
  • In order for high strength aluminum alloys to be used in transportation systems and the aerospace industry, excellent mechanical and physical properties are required. In particular, excellent anti-abrasion property is indispensable for parts that require driving force. In general, surface treatment technologies such as high frequency heat treatment, gas solid carburizing, surface rolling, shot peening are used as ways of improving anti-abrasion property. Among various surface treatment technologies, this research chose shot peening processing for Al7075-T6, which is well known as representative high-strength alloy steel. Wear characteristics were compared and analyzed after shot peening processing with shot ball velocities of 40m/s and 70m/s in order to investigate the effects of shot peening processing on wear characteristics.

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The Contact Fatigue Life Analysis of Transmission Gear considering Running-in (길들이기 과정을 고려한 변속기용 기어의 접촉피로 수명 해석)

  • Moon, Kil-Hwan;Lee, Sang-Don;Cho, Yong-Joo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.5
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    • pp.133-138
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    • 2007
  • Surface pitting is a major failure mode for gears. The contact fatigue life analysis of transmission gear considering running-in process is presented in this paper. Surface roughness change of rolling test is used in a life analysis. Contact stresses are obtained by contact analysis of a semi-infinite solid based on the use of influence functions; the subsurface stress field is obtained using rectangular patch solutions. Mesoscopic multiaxial fatigue criterion which can yield satisfactory results for non-proportional loading is then applied to predict fatigue damage. Suitable counting method and damage rule were used to calculate the fatigue life of random loading caused by rough surface. The life analysis considering running-in is in good agreement with the experimental results.

Gas now Analysis Around Strip Edge During Gas Wiping for CGL (용융아연도금설비의 gas wiping시 강판표면의 기체 유동해석)

  • Hwang, W. G.;Sung, W. S.;Kim, H.;Chung, J. H.;Park, R. B.
    • Journal of the Korean institute of surface engineering
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    • v.34 no.2
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    • pp.115-124
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    • 2001
  • Gas wiping process of continuously hot-dip galvanized coating on steel strip has noise and coating problems. To improve the qualify of product, characteristics of air flow on the steel surface must be investigated. In this paper, fluid dynamic model of the gas flow is setup and solved numerically using STAR-CD. The effects of edge baffle, distance between steel plane edge and baffle, inlet pressure, and gap between air knife and strip steel surface are investigated, and it is concluded that edge baffle can reduce over-coating and edge built-up.

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On the Hydrodynamic Forces of Oscillating Cylinders in the Presence of a Free Surface

  • Hwang, J.H.;Rhee, K.P.;Hong, S.W.
    • Bulletin of the Society of Naval Architects of Korea
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    • v.17 no.4
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    • pp.13-20
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    • 1980
  • The integral equation method to solve the boundary-value problem of a 2-dimensional body oscillating in the presence of a free surface generally breaks down at and near irregular frequencies due to the hypothetical flow inside the body. In this paper singularity distributions were extended to an inner free surface to remove the irregular frequency as Ohmatsu's work in 1978, and the solution for the above problem was found by using stream function. For various bodies including Lewis form cylinders, the hydrodynamic forces were calculated numerically at various wave numbers. From the results we concluded that the irregular frequencies can be removed even for the Lewis form cylinder as Ohmatsu done for circular cylinders, and calculated hydrodynamic forces by the present method are little higher than those of Ohmatsu's when the singularities are put on the inner free surface of the body. We specially point out that the solution for heaving motion converges in an oscillatory manner but not for swaying and rolling motions.

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Self-calibration Algorithm of Systematic Errors For Interferometer (간섭계에 있어서의 계통 오차의 자율 교정 알고리즘)

  • Ikumatsu Fujimoto;Lee Taeyong
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.5 s.170
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    • pp.63-71
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    • 2005
  • When an almost flat surface under test is measured by an interferometer, the measurement result is largely influenced by systematic errors that include geometrical errors of a reference flat surface. To determine the systematic errors of the interferometer by the conventional method that is called the three flat method, we must take the reference flat surface out from the interferometer and measure it. Because of difficulties to set the reference flat surface to the interferometer exactly and quickly, this method is not practical. On the other hand, the method that measures a surface under test with some shifts in the direction being perpendicular to the optical axis of the interferometer is studied. However, the parasitic pitching, rolling and up-down movement caused by the above shifts brings serious error to the measurement result, and the algorithm by which the influences can be eliminated is not still established. In this paper, we propose the self-calibration algorithm for determining the systematic errors that include geometrical errors of a reference flat surface by several rotation shifts and a linear shift of general surface under test, and verify by a numerical experiment that this algorithm is useful for determining the systematic errors.