DOI QR코드

DOI QR Code

A Study on the Ultrasonic Nano Crystal Surface Modification(UNSM) Technology and It's Application

초음파 나노표면개질기술의 특성과 활용방안 연구

  • 편영식 (선문대학교 기계공학부) ;
  • 박정현 (선문대학교 기계공학부) ;
  • 조인호 ((주)디자인메카 기술개발연구소) ;
  • 김창식 ((주)디자인메카 기술개발연구소) ;
  • 서창민 (경북대학교 기계공학과)
  • Published : 2009.03.01

Abstract

All the failure in fatigue of torsion, bending and rolling contact, and in sliding wear begins mostly from surface. So much efforts have been invested to the surface technology which deal these problems during past decades, but the industrial demand keeps growing and more significant requirements are added to researchers and engineers. Nano crystal surface modification technology which makes the surface layers into nano crystalline, induces big and deep compressive residual stress, increases surface hardness, improves surface hardness, and make micro dimples structure on surface is an emerging technology which can break limits of current surface technology and relieve the burden of researchers and engineers. In this study, a nano crystal surface modification technology which is calling UNSM(Ultrasonic nano crystal surface modification) technology, is introduced and how it has been applied to industry to solve these failure problems is explained.

Keywords

References

  1. Nachman, G., 1999, "Shot Peening-Past, Present, and Future," Proc. 7th Int. Conf. on Shot Peening, pp. 1-4
  2. Altenberger, I., 2005, "Deep Rolling - The Past, The Present and The Future," Proc. 9th Int. Conf. on Shot Peening, pp. 144-155
  3. www.metalimprovement.com
  4. Prevey, P. and Jayaraman, N., 2005, "Overview of Low Plasticity Burnishing for Mitigation of Fatigue Damage Mechanisms," Proc. 9th Int. Conf. on Shot Peening, pp. 267-272
  5. Watanabe, Y., Hasegawa, N. and Duchazeaubeneix J. M., 2003, "Effect of Ultrasonic Shot Peening on Fatigue Strength of High Strength Steel," Proc. 8th Int. Conf. on Shot Peening, pp. 306-310
  6. www.fujiwpc.co.jp
  7. Thomas M. Bartsch, 2002, "High Cycles Fatigue(HCF) Science and Technology Program 2001 Annual Report," AFRL-PR-WP-TR-2002-2060
  8. Etsion, I., 2005, "State of the Art in Laser Surface Texturing," Transactions of the ASME, Vol. 127 https://doi.org/10.1115/1.1828070
  9. Cho, I. H., Song, G. H., Kim, C. S., Nobuhide, A., Combs, A., Park, J. Y., Suh, C. M., Park, J. H. and Pyoun, Y. S., 2005, "Nano-structured Surface Modification of Tool Steel and It's Beneficial Effects in Mechanical Properties," Journal of Mechanical Science and Technology, Vol. 19, No. 11, pp. 2151-2156 https://doi.org/10.1007/BF02916512
  10. Suh, C. M., Song, G. H. Pyoun, Y. S., 2007, "Fatigue and Mechanical Characteristics of Nano-Structured Tool Steel by Ultrasonic Cold Forging Technology," J. Mat. Sci. Eng. A, Vol. 443, pp. 101-106 https://doi.org/10.1016/j.msea.2006.08.066
  11. Suh, C. M., Song, G. H., Park, J. H. Pyoun, Y. S., 2006, "A Study of the Mechanical Characteristics of Ultrasonic Cold Forged SKD 61," I. J. of Modern Physics B, Vo. 2(27), pp. 4541-4546 https://doi.org/10.1142/S0217979206041653
  12. Cho, I. H., Kim, C. S., Jin, S. G., Moon, J. G., Pyoun, Y. S., Jeong, D. H. and Lee, K. B., 2007, "Nano Surface Modification of Hub Bearing Race Ways for Increasing the Dynamic Load Rating and Decreasing the Friction Loss," Proceeding of 07APAC, No. 280
  13. Lee, C. S., Park, I. G., Cho, I. S., Seok, C. W., Hong, J. H., Pyoun, Y. S. and Park, J. H., 2007 “Ultrasonic Nano Crystal Surface Modification(UNSM) on Structure and Fatigue Characteristics of TI-6AL-4V Alloy” Proceedings of the Third Asian Pacific Conference on Biomechanics. No. 126
  14. Cherif, A., Pyoun, Y. S. and Scholtes, B., 2009, "Effects of Ultrasonic Nanocrystal Surface Modification (UNSM) on Residual Stress State and Fatigue Strength of AISI 304," Journal of Materials Engineering and Performance, JMEP-08-01-0709 (accepted and will be printed in 2009 summer)
  15. Suh, C. M., Kim, M. H., Baek, U. B., Pyoun, Y. S. and Kim, C. S., 2007, "A Study on Applying UNSM to Increasingthe Torsional Fatigue Strength of the Torsion Bar," Autumn proceeding of KSME, pp. 1-9
  16. Pyoun, Y., Cho, I., Kim, C., Park, J., Lee, C., Park, I., Cho, I. and Park, J., 2008, "Tribological and RCF (Rolling Contact Factigue) Effects OF UNSM (Ultrasonic Nanocrystal Surface Modification) Treatment on the Bearings" 2nd iCAT, 124

Cited by

  1. Variation of Axial Tension-Compression Fatigue Characteristics by UNSM on Ti-6Al-4V vol.25, pp.6, 2011, https://doi.org/10.5574/KSOE.2011.25.6.042
  2. Variation of Rotating Bending Fatigue Characteristics by UNSM on Ti-6Al-4V vol.25, pp.6, 2011, https://doi.org/10.5574/KSOE.2011.25.6.049
  3. UNSM Surface Technology for Manufacturing and Remanufacturing Torsion Bars for Crawler Vehicles vol.25, pp.6, 2011, https://doi.org/10.5574/KSOE.2011.25.6.080